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INTRODUCTION
MTBE PLANT,
PRODUCTION
MASS AND
ECONOMICS The
ENARGY
ANALYSIS purpose BALANCE
EQUIPMENT
DESIGN,
SIZING
INTRODUCTION
Problem Statement
Mixture :
-40% isobutylene
-55% isobutane
-5% propane
INTRODUCTION
MTBE SYNTHSIS
- Raw Material
- Properties and Thermodynamics
MTBE PROCESSES
- Process Description
- Process Flow Diagram (PFD)
- Uses and Alternatives
- Safety
INTRODUCTION
MTBE known as methyl tertiary butyl ether
It has been used since 1979 when it was first added to gasoline
to replace lead as an anti-knock agent and to boost octane.
It has a natural gas odor and is soluble in ether, alcohol and
slightly soluble in water.
MTBE properties
Molecular weight (g/mole) 88.15
Boiling Temperature ( °C) 54
Specific gravity 0.74
Water solubility (mg/L) 50000
Vapor pressure (mm Hg) 251
Henry's Law 1.5E-3
Latent heat of vaporization (Cal/g) 81.7
Specific heat (Cal/g.°C) 0.51
Properties and Thermodynamics
METHANOL known as methyl alcohol with a formula CH3OH
Liquid Vapor
Properties: Properties:
Heat capacity:
Viscosity: a = 21.152 b = 0.07092 c = 2.59E-05 d
= -2.85E-08
a = 555.3 b = 260.6
where Cp = a + b*T + c*T² + d*T³
where log(viscosity) =
Cp: kJ/kmol.K T: °K
a * ( 1/T - 1/b )
Vapour pressure:
viscosity: mNs/m² T: °K
a = 18.5875 b = 3626.55 c = -34.29
where ln(P) = a - b/(T+c) P: mmHg6 to
91°C
Properties and Thermodynamics
METHANOL known as methyl alcohol with a formula CH3OH
Methanol properties
Molecular weight (g/mole) 32.04
Boiling Temperature (°C ) 65
Melting pint (°C ) -97.7
Relative Density 0.79
Specific gravity 0.8
Water solubility (mg/L) infinity
Vapor pressure (mm Hg) 122
Heat of Formation (MJ/kmol) 201.3-
Gibbs Free Energy -162.62
Tc (K) 512.6
Pc (bar) 81
Vc ( m³/kmol) 0.118
Density ( kg/m³) 791
Heat of Vaporization (kJ/kmol) 35278
Henry's Law 1.1E-4
Properties and Thermodynamics
Butenes Butenes properties isobutylene 1-butene
Methanol
MTBE Scrubber
Methanol Reactor
Methanol Recycle
Column
MTBE Column
Butenes
Waste
stream
MTBE
Process Description
Butene waste
stream
Water
Methanol
MTBE Scrubber
Methanol Reactor
Methanol Recycle
Column
MTBE Column
Butenes
Waste
stream
MTBE
Process Description
Butene waste
stream
Water
Methanol
MTBE Scrubber
Methanol Reactor
Methanol Recycle
Column
MTBE Column
Butenes
Waste
stream
MTBE
Process Description
Butene waste
stream
Water
Methanol
MTBE Scrubber
Methanol Reactor
Methanol Recycle
Column
MTBE Column
Butenes
Waste
stream
MTBE
Process Flow Diagram (PFD)
Process Flow Diagram
11
8
9
process
water butene
waste stream
1 3
methanol 4
T-902
2
butenes
6
R-901
10
T-903
5 T-901 waste
water
12
MTBE
Also we need to use spare pump because if the primary pump is not
working we don't have problem.