Professional Documents
Culture Documents
2 LQ STRUCTURE 15’
8 Pre-com 15’
10 Q&A 5’
SAO CPP LQ INTRODUCTION
LQ First cutting
Start piping Start Architecture Start Testing/Pre-
Start Structural LQ Habitation.
fabrication. fabrication. com/Com.
fabrication.
NO Content TIME
1 LQ Main Structure Components 5’
HELI-DECK
HELI-DECK Support
LQ DECK 4
LQ DECK 3
LQ DECK 2
Corrugated Walls
LQ DECK 1
LQ Overall Structure Fabrication sequence
Stage 2:
Layout Main supports on foundation
and support on the ground
Leveling all supports
Stage 3
LQ Detailed Fabrication Sequence Stage 3:
Activities Start Finish ROS
Layout and assembly Deck 1 at final
Position.
Fab Mating Support
Install Mounting support for
(LQ and CPP) 02-Jul-18 02-Jul-18 20-Jun-18
Equipment, wall.
Fab Nodes of Deck 02-Jul-18 04-Aug-18 20-Jun-18 Install starter for support system.
Fabricate PG for LQ 02-Jul-18 30-Aug-18 20-Jun-18 Install piping support where is
Cut & Prepare Primary posible.
Beam of Deck 02-Jul-18 25-Jul-18 20-Jun-18 Install landing of staircase/walkway
Steel wall
LQ Detailed Fabrication Sequence Stage 7:
Install columns and walls above deck 1.
Activities Start Finish ROS Continue install mounting support for
equipment.
Cut & Prep Main
Columns of level 1 18-Aug-18 08-Sep-18 06-Aug-18
Fab Furniture/Cabinate
Support 27-Dec-18 26-Jan-19 15-Dec-18
Fabrication of Piping
Support for Level 2 24-Nov-18 16-Jan-19
Install Piping suppport
for Level 2 20-Dec-18 15-Feb-19
Fab Piping Spools for
Level 2 12-Dec-18 02-Feb-19
Install Piping Spool and
Valves for Level 2 19-Jan-19 16-Mar-19
Install E&I supports for
Level 2 20-Dec-18 05-Mar-19
Install HVAC Support Stage 8:
for Level 2 26-Feb-19 01-Apr-19 Trim columns, mini-columns, wall panel to equal height
Fab Furniture / Cabinet Adding temporary supports to assist the fit – up
Support 09-Jan-19 23-Mar-19 activities.
Install Furniture / Two Crawl crane to be used to minimize the
Cabinet Support 29-Jan-19 12-Apr-19 displacement during lifting deck.
Spreader bar to be consider base on the lifting
Lift & Weld Deck 2
calculation.
onto Deck 1 04-Dec-18 17-Dec-18
Build 02 scaffolding stairs for access to LQ.
Lifting deck 2 onto deck 1.
Stage 9
LQ Detailed Fabrication Sequence
Stage 9:
Activities Start Finish ROS Release hot work under deck 2 for final
Install Main Columns painting.
of Level 2 18-Dec-18 28-Dec-18 Install HVAC, E&I, Architecture under Dec 2
Install Crimped Walls Install staircase at Deck 1
at Level 2 29-Dec-18 25-Feb-19
Install Braces for Level
2 29-Dec-18 16-Jan-19
Install E&I supports for
Level 2 20-Dec-18 05-Mar-19
Install E&I Equipment 05-Mar-19 08-Apr-19 18-Apr-19
Install E&I Cable
Tray/Ladder 15-Mar-19 25-Jun-19 07-Mar-19
E&I Cable Pulling 26-Apr-19 10-Aug-19 15-Apr-19
Termination/ Stage 10:
Continuity Check E&I Install Columns and walls above deck 2
cables 10-May-19 29-Aug-19 15-Mar-19
Continue install mounting support for
Equipment.
Install Wet unit/some equipment or put on the
deck 2 at a secured location.
Stage 11
LQ Detailed Fabrication Sequence Stage 11:
Trim columns, mini-columns, wall panel to
Activities Start Finish ROS equal height
Lift & Weld Deck 3 Adding temporary supports to assist the fit –
onto Deck 2 30-Jan-19 16-Feb-19 up activities.
Fabrication of Piping
Two Crawl crane to be used to minimize the
Support for Level 3 29-Dec-18 25-Feb-19
Install Piping suppport displacement during lifting deck.
for Level 3 18-Feb-19 10-Apr-19 Spreader bar to be consider base on the
Fab Piping Spool for lifting calculation.
Level3 23-Feb-19 17-Apr-19 Lifting Deck 3 onto Deck 2.
Install Piping Spool and
Valves for Level 3 06-Apr-19 31-May-19
Install E&I Supports for
Level 3 18-Feb-19 29-Apr-19
Install HVAC Support
for Level 3 21-Mar-19 27-Mar-19
Fab Furniture/Cabinate
Support 25-Mar-19 05-Jun-19
Stage 12:
Install
Furniture/Cabinet Release hot work under deck 3 for final
Support 05-Apr-19 17-Jun-19 painting.
Install HVAC, E&I, Architecture under
Dec 3
Install staircase at Deck 2
Stage 13
LQ Detailed Fabrication Sequence Stage 13:
Install Columns and walls above deck 3
Activities Start Finish ROS Continue install mounting support for
Install Main Columns Equipment.
of Level 3 18-Feb-19 28-Feb-19 Install Wet unit/some eqipment or put on the
Install Crimped Wall deck 3 at a secured location
Plates of Level 3 21-Feb-19 13-Apr-19 Install Dump waiter on set from the top of deck
Fabrication of Piping
3.
Support for Level 4 29-Dec-18 25-Feb-19
Install Piping suppport
for Level 4 06-Apr-19 31-May-19
Install E&I Supports for
Level 4 06-Apr-19 18-Jun-19
Install HVAC Support
for Level 4 12-Apr-19 19-Apr-19
Stage 14:
Trim columns, mini-columns, wall panel to equal
height
Adding temporary supports to assist the fit – up
activities.
Two Crawl crane to be used to minimize the
displacement during lifting deck.
Spreader bar to be consider base on the lifting
calculation.
Lifting Deck 4 onto Deck 3.
Stage 15
LQ Detailed Fabrication Sequence Stage 15:
Release hot work under deck 4 for final
Activities Start Finish ROS
painting.
Lift Support Helideck 09-Apr-19 20-Apr-19 Install HVAC, E&I, Architecture under Dec 4
Install Braces above Install staircase at Deck 3
Deck 4 16-Apr-19 04-May-19
Lift Helideck & Weld 31-May-19 17-Jun-19
Stage 16:
Installing Heli-Deck Support frame and
support truss.
Install HVAC rack above Deck 4.
Stage 17
LQ Detailed Fabrication Sequence Stage 17:
Lifting Heli-Deck with the maximum
Activities Start Finish ROS attachment/scaffolding.
Lift Helideck & Weld 31-May-19 17-Jun-19
Install Staircase for LQ 18-Jun-19 26-Aug-19
Install Teritiary Steel
(handrail, ladder,
walkway...) for LQ 18-Jun-19 26-Aug-19
Helideck Friction
Testing 20-Sep-19 01-Oct-19
Stage 18:
Install access platform, staircases.
Installing equipment above Deck 4 and
Heli-Deck.
Install Helideck lighting
Stage 19
LQ Detailed Fabrication Sequence
Stage 20:
Stage 19:
Remove temporary supports, Keep the main supports
Testing, Pre-Com,….
LQ ready for Site moving, Jacking, skidding to CPP.
LQ SITE MOVING, JACKING, SKIDDING
NO Content TIME
1 LQ Site Moving Operation 5’
2 LQ Jacking Operation 5’
3 LQ Skidding Operation 5’
LQ Site Moving Operation
LQ Site Moving Operation
• The Structure was arranged on temporary
supports height 1800mm.
• To make the trailer suitable to the height.
• Bottom of the Structure will be marked for
correct trailer arrangement underneath. In
addition, maneuvering path is identified by
marking lines alongside the lengthwise of the
Structure on the ground, the trailer wheels to be
driven in between these lines.
• All obstructions which interfere the trailer’s
moving path will be removed.
• After finishing all the preparation, the test lift for
Structure will performed. Before performing the
trial lift. A notice will be informed to involved
Parties prior to lifting test.
• Using rubbers at top of the platform trailer to
increase friction between the Structure and
trailers. Jacking-up the trailer platforms till top
of platform trailers touching the bottom of
Structure.
• Lashing Structure to trailers by chain ropes.
• Checking all pressure of trailers to control the
load condition before moving.
NO Content TIME
1 LQ Architecture Arrangement 5’
Install Door/window
Wall insulation sequence Surface preparation
Welding pins to Wall by Stub welding
process in workshop. Install Pin
Ballasting/painting in workshop.
Install onto the deck. Touch up painting
Release all related hot works at near
and far side.
Before install the Rock wool, the actual Install rock wool
dimension to be measured carefully.
The rock wool to be cut to suitable size Seal by aluminum foil
and install to the steel structure.
Install washers to secure the rock wall Install washers
to the wall.
Install the finishing end to decorate.
Final inspection base on the ITP for Cut out exceed length of pin
Architecture.
Install finishing end
Final inspection
Wall panel Fab and installation
Surface preparation
sequence
Bottom profile: The installation starts Install support, top and bottom profile to
by placing the bottom profile correctly structure
on the deck according to dimensions of
cabins, corridors etc. and in relation to Touch up painting
steel bulkhead and pipes etc.
Top Profile: are placed vertically above Panels pre-fabrication (marking, cut holes,
the bottom profiles at a distance of cut exceed length…)
allowing correct ceiling height.
Wall panel: to be pre-fabricated at Install Wall Panel
workshop such as marking and cutting
for Holes of penetration, exceed
Seal the panel connection base on
length,.. the type of connection.
• Do not remove the protection film
layer before the outfitting finished.
Cleaning
Final inspection
Flooring application sequence Surface preparation
Steel Floor surface: Free from contamination,
Applied Zinc silicate shop primer. Plug holes Apply primer coat
and gaps.
Primer coat: Mixing by power tool with
correct mixing rate in 10 to 20 minutes. Apply base coat
Coating by roller/brush.
Base Coat: Mixing by power tool with correct
Apply top coat
mixing rate in 20 to 30 minutes. Pour the
mixed composition to deck and spread by
steel board. Making inclining surface where Grinding to smooth surface
required. Don’t remix material. Avoid any
load to floor at least 24hrs.
1 Top coat: Mixing by power tool with correct Apply Glue layer
mixing rate. Coating by roller/brush. Sanding
by sand paper.
Apply Vinyl sheet
2 Top coat: for a good surface.
Apply vinyl with glue: the surface to be
protect by cover. Seal the seam by heating vinyl
rod
Apply for: Corridor, Dinning hall, Rec.Lounge,
infirmary, Bed room, TV room, Gymnasium,
Library, Helicopter lounge, HLO & Admin Final inspection
office.
Tile floor application sequence Apply underlayment
Underlayment: Same as Vinyl floor.
Primer coat: Mixing by power tool with
correct mixing rate in 10 to 20 minutes. Grinding to smooth surface
Coating by roller/brush.
Base Coat: Mixing by power tool with correct
mixing rate in 20 to 30 minutes. Pour the Apply Glue layer
mixed composition to deck and spread by
steel board. Making inclining surface where
required. Don’t remix material. Avoid any Laying the Tiles
load to floor at least 24hrs.
1 Top coat: Mixing by power tool with correct Marking an cut to lay the rest
mixing rate. Coating by roller/brush. Sanding tiles.
by sand paper.
2 Top coat: for a good surface.
Apply vinyl with glue: the surface to be Apply Grout
protect by cover.
Apply for: Galley, Air Lock, Laundry, Dish/pot
wash, Male locker, wet unit, Galley toilet, Cleaning
toilet and long bath area in infirmary room,
Dry store room.
Some room for VIP apply carpet. Final inspection
Ceiling installation sequence Install support for frame
Starter Brackets: To be clean surface
and install starter brackets during the
Deck is fabricating on the ground. Install support frame
Final painting: after release all
related hot work.
Install Ceiling support frame: Install ceiling frame
with hanger.
currently considering to use Unistrut
frame for supporting ceiling.
Ceiling Frame: to be attached to Pre-fabricate ceiling
panels
Unistrut frame by hangers.
Ceiling panels: to be pre-fabricated
in workshop followed the dimension, Install ceiling panels
vendor instruction manual.
Cleaning
Final inspection
Architecture equipment installation Install mounting
support, leveling support
Mounting support: to be install on the
Deck during fabrication on the ground.
Lifting equipment: Any equipment Lifting to the floor
with exceed size of the main door
opening to be place on the deck Connect bolt to
before above deck coming. The other mounting plinth and
equipment to be lifted to the leveling
landing/walkway then transport to the
right place by handling carefully. Chiller/Freezer
Welding to fix the
The equipment will be secured and connection
Dump waiter
maintained after installing until final
release to Client. Connecting
accessories
Cleaning/securing
Final testing/inspection
Content
Utility system:
- Fresh water
- Sewage treatment
- Open drain
Safety system
- Fire water
PIPING SYSTEM IN LQ
Overview piping system in LQ
Utility system:
- Fresh water: supply hot
& cold water to LQ
Cold water
Hot water
PIPING SYSTEM IN LQ
Overview piping system in LQ
Utility system:
- Sewage treatment:
black & grey water
Black water
Grey water
PIPING SYSTEM IN LQ
Overview piping system in LQ
Safety system
- Fire water
Fire water
PIPING SYSTEM IN LQ
Spool fabricated flow chart
Sequence fabrication and erection Pipe marking
Painting
REJ
(Spool)
REJ
QC
Sequence fabrication QC
REJ
QC
Welding
REJ
REJ
QC
NDT
PIPING SYSTEM IN LQ
Sequence fabrication and erection
Fabrication and erection in
order from deck 1 to deck 4
Classify to :
- Priority 01 support
- Priority 02 main line – header
- Priority 03 brand line go to rooms
Classify to :
- Priority 01 support
- Priority 02 main line – header
- Priority 03 brand line go to rooms
Content
Electric system:
Smoke, heat detector ceiling mount Smoke detector ceiling void mount
ELECTRIC AND INSTRUMENT SYSTEM IN LQ
Fire and gas system
ELECTRIC AND INSTRUMENT SYSTEM IN LQ
Telecom and PAGA system
ELECTRIC AND INSTRUMENT SYSTEM IN LQ
Fabricate E&I Supports
Sequence E&I fabrication and installation
Install E&I Supports
Cable pulling
Cable testing
Final inspection
ELECTRIC AND INSTRUMENT SYSTEM IN LQ
Sequence E&I fabrication and installation
18-Dec-18
Install E&I Supports
15-Mar-19
Install cable tray, ladder
26-Apr-19
Cable pulling
16-Apr-19
Install E&I equipment
15-May-19
Cables gland & terminate
ELECTRIC AND INSTRUMENT SYSTEM IN LQ
Install E&I supports (Option 1):
Oglaend system
• Cold water, hot water: service test • Heli-fuel package: full pre-commissioning &
commissioning
• Heli-fuel package: partial pre-commissioning
• Helideck fire fighting system: full pre-
• Helideck fire fighting system: mechanical pre-
commissioning & commissioning
commissioning
• Fire & Gas system
• Galley suppression system: mechanical testing
• Telecom system
• Normal lighting & distribution board
• HVAC system
• Helideck lighting
• Pre-commissioning and commissioning Fresh water,
• Emergency lighting
Hot water, Sewage Treatment combine with package.
• Laundry, Galley, Infirmary equipment: pre-com &
PTSC M&C - Commissioning
Solutions for the Oil & Gas Industry
MECHANICAL COMPLETIPON, PRE-COMMISSIONING AND
COMMISSIONING for LQ
Sub MC before Pre-Com Pre-Com after Commissioning after
Description ROS Remark
System Jacking before Jacking Jacking jacking
• Piping : Full
• Only piping : Full
LQ Cold water LQ • Mechanical: Full
service test Piping interface
53.06 Cold Water Utility • Instrument : Full N/A c/w package at CPP
(full in LQ, but partial with CPP
Plumbing
(full in LQ, but partial in in Sub System)
Sub System)
• Piping : Full
• Only piping : Full
• Mechanical: Full
LQ Hot Water service test Piping interface
53.08 • Instrument : Full N/A c/w package at CPP
Distribution (full in LQ, but partial with CPP
(full in LQ, but partial in in Sub System)
Sub System)
• Piping: Full
Non Hazardous Open Piping interface
56.02 (full in LQ, but partial in N/A N/A c/w package at CPP
Drain Header with CPP
Sub System)
• Electric Cable
Interface with
• Piping: Full • Mechanical: CPP
• Mechanical: Partial
61.01 Helifuel Package 21-Apr-19 • Mechanical: Partial Partial X • 1 Helifuel
• Electrical: Partial
• Electrical: Partial • Electrical: Full storage tank
was located at
CPP
• Mechanical: Full
Helifuel Dispensing • Mechanical: Full • Electrical: Full Electric Cable
61.02 21-Apr-19 • Electrical: Partial X
Package • Electrical: Partial • Instrument: Full Interface with CPP
• Instrument: Partial
• Piping: Full
Sewage Water c/w package at Piping interface
66.03 (Full in LQ, but partial in N/A N/A
Collection CPP with CPP
Sub System)
70.07 / 08/ AFDS - LQ Level 1/ 2/ 3 c/w AFDS Panel at c/w AFDS Panel at
25-May-19 • F&G: Full (N)
09 /10 and Stairway CPP CPP
• Piping: Full
72.03 Galley Suppressant System 30-Jun-19 • Mechanical: Full • Mechanical: Full • Instrument: Full N/A
• Instrument: Partial
Electrical Cable
82.22 Galley Distribution Board 20-Apr-19 • Electrical: Full • Electrical: Full (N) X interface with
CPP
Electrical Cable
82.23 Laundry Distribution Board 20-Apr-19 • Electrical: Full • Electrical: Full (N) X interface with
CPP
Electrical Cable
82.25 / 26 / Normal Lighting & Small
15-May-19 • Electrical: Full • Electrical: Full (N) X interface with
27 Power Distribution Board
CPP
Electrical Cable
Helideck lighting 30-May-19 • Electrical: Full • Electrical: Full (N) X interface with
CPP
Electrical Cable
84.16 Emergency lighting LQ 12-Jul-19 • Electrical: Full • Electrical: Full (N) X interface with
CPP
1. Temporary power for LQ Lighting & Distribution Board: 3P, 400V, estimated power 60 kW
2. Temporary power for LQ HVAC, or the other package: 3P, 400V , estimated power 400 kW