DAET 125

FUNDAMENTAL OF
MANUFACTURING
TECHNOLOGY
WELDING
INTRODUCTION
 Welding is a fabrication process that joins materials, usually
metals, by causing coalescence.
 This is often done by melting the workpieces and adding a
filler material to form a pool of molten material (the weld
puddle) that cools to become a strong joint, with pressure
sometimes used in conjunction with heat, or by itself, to
produce the weld.
Welding process
Classification of Welding Processes
Classification of Welding
Processes
 The American Welding Society has defined and classified the
various welding processes in the manner presented in Figure
2.
 In Fusion Welding processes, the work-pieces are melted
together at their faying surfaces.
 They are the most commonly used processes.
 Arc, resistance, and oxy-fuel gas welding methods have
melting points about the same as or just below those of the
metals being joined.
Classification of Welding
Processes
 In Solid State Welding, the work-pieces are joined by the
application of heat and usually pressure, or by the application
of pressure only.
 However, with these processes, the welding temperature is
essential below the melting points of the materials being
joined or if any liquid metal is present it is squeezed out of the
joint. No filler material is added during welding.
Common Welding Types
Arc Welding (AW)
Oxyfuel Gas Welding (OFW)
Resistance Welding
 Shield Metal Arc
Welding (SMAW)

Submerged Arc
Welding (SAW)
Consumable
Electrode AW
Proces
Flux Cored Arc
Welding (FCAW)

Metal Arc
Welding
Types of Arc (GMAW/MIG)
Welding
Gas Tungsten
Arc Welding
(GTAW)

Non consumable
Plasma Arc
Electrodes AW
Welding (PAW)
Process

Carbon Arc
Welding (CAW)
SHIELD METAL ARC
WELDING (SMAW)
SMAW
 It is performed by striking an arc between a coated-metal
electrode and the base metal.
 Flux – the coating of the metal electrode will form as a shield
to the molten metal.
 Arc welding is widely used in the manufacturing and
construction industries. Special applications of basic arc
welding such as resurfacing steel parts, automatic welding
processes, pipe welding and shielded arc welding are widely
used.
ADVANTAGES AND DIADVANTAGES OF SMAW

ADVANTAGES DISADVANTAGES
High quality welds are made Consumes bigger electric
rapidly at a low cost current
Can be used easily even to Dirty work finish
thick and wide work piece to
be joined
Can be used from thinner to Weld deposits is prone to blue
thicker materials holes
Root pass is slower than TIG
and MIG
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 First bullet point here Class Group 1 Group 2

 Second bullet point here Class 1 82 95

 Third bullet point here Class 2 76 88

Class 3 84 90
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