Patrick Broderick

What Is TowerPak™?
Enhanced inventory management

Efficient assembly at the job-site

Enhanced logistics

Job-specific packaging

Saves money!

®
 TowerPak™
Better way to order by tower assemblies
Eliminates sorting components in field
Avoid lost and/or misplaced parts
Component compatibility verification
Wood packaging
Detailed assembly drawings
Engineering support
Freight coordination

®
 TowerPak™ Process

Assembly Design Component Manufacturing Packaging by Assembly

Fit Check Shipping Project Specific Delivery

®
®
What’s “Inside The Box”?

®
®
 Kitted Assemblies
Contains assembly drawing with bill of material
containing assembly information
Part No.
Description/Material
Ultimate Strength
Weight
Quantity

Choices – “What’s in the box?”

Packed by Phase
Packed by Structure
Customized per request

Note: Insulators & Corona Rings typically

shipped in separate crates to protect from
hardware

®
®
Example – Hardware Kitted By Structure

Single phase deadend hardware (x3)

Crate contains all hardware needed
Insulators & Corona Rings packaged separately
Packaged separately to avoid damage from contact with hardware
®
®
 Kitted Hardware Assembly
Standard HPS – Most Popular
(No cost added for crating)

Everything you need for a given tower

in one simple package

Bill of Material
Assembly Drawing

Kitted Hardware:
Single-Phase
(shown here)
or Bulk Shipped Insulators
Structure and Corona Rings
®
®
 Kitted Hardware Assembly
Customer Specific Solution – Kitted by Structure

Suspension Clamps Separate compartments for inboard and outboard phases Insulators

Custom crating costs may apply

®
®
Packaging Options

®
®
 Packaging Options
Bulk packed
Palletized/Crated by component

Kitted
Packaged by phase or structure
Hardware & Insulator together or separate

Partially assembled Kitted

Some preassembly provided
Customer specified

Custom kits
Emergency restoration kits
Customer defined

®
®
 Hardware Packaging Options

Post-Stringing Hardware
CUSTOM – Customer Spec’d

Fully Enclosed
CUSTOM – Customer Spec’d Banded and Wrapped
CUSTOM – Customer Spec’d

Wire-bound Box Deadend Fittings Only

STANDARD – Most Popular CUSTOM – Customer Spec’d Hardware with Insulator
CUSTOM – Customer Spec’d

**Always with care in mind**

®
®
Identification Method
Material Labeling – Standard
Box Labels
Pallet Labels
Assembly Drawing and Bill of
Material in each box

CUSTOMER: P/O # 7672-32731

WESCO-HAMBY YOUNG POWER SUPPLY Segment 2A
Project-Specific
LE MYERS HUBBELL C/O # 10736047

Shipping Address
123 KRAGNESS AVE. SOUTH
WORTHINGTON, MN 56187
ASSEMBLY SHIPPED

SHIELD WIRE DEADEND

HUBBELL CATALOG #: TAD1117832
SHIPPER: REQUIRED QUANTITY: 33
HUBBELL POWER SYSTEMS, Inc SHIPPED QUANTITY: 33
ANDERSON / FARGO CONNECTORS QUANTITY THIS PALLET:
33
1615 MOORES ST.
LEEDS, AL 35094 - 0455 # BOXES THIS PALLET:

NOTES:
ASSEMBLY COMPONENT DETAILS SHOWN ON DRAWING INSIDE EACH BOX
COMMENTS ON ANY ASSEMBLY COMPONENTS PACKED SEPARATELY:

Example: Customer Specified Markings

(shown above)
®
®
 Case Study
Why Choose TowerPak™?

Review a Typical Project

Case Study p. (1/10)

®
®
Anatomy of a Typical Transmission Line

Typical long line in a rural area

 Most structures, as in this photo, are
tangents. (conductor remains straight as it
passes through the support assemblies)
 5-10% are angle structures
 5-10% are deadends

Case Study p. (2/10)

®
®
 345kV Insulator/Hardware Assemblies
Typical for 2-conductor bundle line using V-string tangent suspensions

Tangent V-String Jumper Post

Angle I-String Deadend (2 Insulator)

Case Study p. (3/10)
®
®
 Purchase Order List NOT Using TowerPak™
INSULATOR AND HARDWARE COMPONENT REQUIREMENTS
PHASE CONDUCTOR 954 ACSR 54/7, DUAL BUNDLE VEE SUSPENSION

Typically… PROJECT
QUANTITY
STORES
ITEM#
DESCRIPTION
RATED
STRENGTH (LB)
HUBBELL CATALOG NO.

138 100003 JUMPER CLAMP ASSY. 5,000 271725-3001

711 100046 INSULATOR, SUSP, Y-CLEVIS/BALL, W/RINGS 50,000 513019-S201
3366 100008 INSULATOR, SUSP, Y-CLEVIS/BALL, W/RINGS 30,000 515018-S201
Utility lists 138 100652 INSULATOR, POST, UNDERHUNG W/RING 12,500 522019-1B30

components for 50 552

3684
100048
100053
COMPR DEADEND W/ JMPR TERM
ARMOR RODS, SET
FULL TEN.
-
A031351
AR-0506
mile 345kV double 3366
159
100091
100096
ANCHOR SHACKLE
ANCHOR SHACKLE
30,000
60,000
AS-25L-BNK
AS-50-BNK
circuit line 552 100098 ANCHOR SHACKLE 60,000 AS-50W-BNK-SN
552 200200 ANCHOR SHACKLE 80,000 AS-60-BNK
552 200143 BALL CLEVIS 50,000 BC-50
Contractor or 318 200148 SUSPENSION CLAMP, AL ANGLE 40,000 CFHAC-204-N

Utility labor required 3366

3366
200105
100150
SUSPENSION CLAMP, AL
OVAL EYE/OVAL EYE LINK
25,000
30,000
CFS-182-N
HOO-30-36
to organize material 159
276
100152
100157
OVAL EYE/OVAL EYE LINK
CHAIN LINK
60,000
80,000
HOO-50-30
LK-80
for assembly 1228 100195 SUSPENSION CLAMP 16,000 MS60N
552 100202 SOCKET CLEVIS 50,000 SC-50
184 100204 STRAIN CLAMP 19,000 SWDE55N
3366 100209 SOCKET Y-CLEVIS 30,000 SYC-30-SN
159 100200 SOCKET Y-CLEVIS 50,000 SYC-50-SN
1412 100254 Y-CLEVIS EYE 90 DEG 19,000 YCS0490
3366 100247 Y-CLEVIS EYE 30,000 YCS-16-90
318 100252 Y-CLEVIS EYE 40,000 YCS-16-90-40
159 100299 YOKE PLATE, CRESCENT 50,000 YPC-50-9378
276 100306 YOKE PLATE, DELTA 80,000 YPD-80-18475
276 100256 YOKE PLATE. RECTANGULAR 60,000 YPR-60-19401
1683 100256 YOKE PLATE, VEE 2-COND 30,000 YPV-30-17259-2

Case Study p. (4/10)

®
®
 Same 345kV Project Material Organized USING TowerPak™
TANGENT VEE-STRING, DUAL BUNDLE 954 ACSR 54/7
ASSEMBLIES REQUIRED: 1683

STORES CATALOG ULTIMATE

ITEM DESCRIPTION QTY. MATERIAL
ITEM NO. NUMBER STR. LBS.
1 100091 AS-25L-BNK ANCHOR SHACKLE 2 FORGED STEEL 30,000
2 100150 HOO-30-36 OVAL EYE/OVAL EYE LINK 2 FORGED STEEL 30,000
3 100209 SYC-30-SN SOCKET Y-CLEVIS 2 DUCTILE IRON 30,000
4 100256 YPV-30-17259-2 YOKE PLATE, VEE 2-COND 1 DUCTILE IRON 30,000
5 100247 YCS-16-90 Y-CLEVIS EYE 2 DUCTILE IRON 30,000
6 200105 CFS-182-N SUSPENSION CLAMP, AL 2 ALUMINUM 25,000
7 100053 AR0506/AAR2950E ARMOR RODS, SET 2 ALUMINUM -
8 100008 515018-W201 INSULATOR, SUSP, Y-CLEVIS/BALL, W/RING 2 POLYMER COMPOSITE 30,000

HPS Assembly Type: TAT-22-#####

Assembly defines material list
Distinct part number defines assembly

Case Study p. (5/10)

®
®
 Same 345kV Project Material Organized USING TowerPak™
ANGLE I-STRING, DUAL BUNDLE 954 ACSR 54/7
ASSEMBLIES REQUIRED: 159

STORES CATALOG ULTIMATE

ITEM DESCRIPTION QTY. MATERIAL
ITEM NO. NUMBER STR. LBS.
1 100096 AS-50-BNK ANCHOR SHACKLE 1 FORGED STEEL 60,000
2 100152 HOO-50-30 OVAL EYE/OVAL EYE LINK 1 FORGED STEEL 60,000
3 100200 SYC-50-SN SOCKET Y-CLEVIS 1 DUCTILE IRON 50,000
4 100299 YPC-50-9378 YOKE PLATE, CRESCENT 1 DUCTILE IRON 50,000
5 100247 YCS-16-90-40 Y-CLEVIS EYE 2 DUCTILE IRON 40,000
6 200148 CFHAC-204-N SUSPENSION CLAMP, AL ANGLE 2 ALUMINUM 40,000
7 100053 AR0506/AAR2950E ARMOR RODS, SET 2 ALUMINUM -
8 100046 513019-W201 INSULATOR, SUSP, Y-CLEVIS/BALL, W/RING 1 POLYMER COMPOSITE 50,000

HPS Assembly Type: TAA-21-#####

Assembly defines material list
Distinct part number defines assembly

Case Study p. (6/10)

®
®
 Same 345kV Project Material Organized USING TowerPak™
DEADEND ASSEMBLY, DUAL BUNDLE 954 ACSR 54/7
ASSEMBLIES REQUIRED: 276

STORES CATALOG ULTIMATE

ITEM DESCRIPTION QTY. MATERIAL
ITEM NO. NUMBER STR. LBS.
1 200200 AS-60-BNK ANCHOR SHACKLE 2 FORGED STEEL 80,000
2 200105 LK-80 CHAIN LINK 1 FORGED STEEL 80,000
3 100247 YPD-80-18475 YOKE PLATE, DELTA 1 DUCTILE IRON 80,000
4 200143 BC-50 BALL CLEVIS 2 DUCTILE IRON 50,000
5 100152 SC-50 SOCKET CLEVIS 2 DUCTILE IRON 50,000
6 100252 YPR-60-19401 YOKE PLATE. RECTANGULAR 1 DUCTILE IRON 60,000
7 100098 AS-50W-BNK-SN ANCHOR SHACKLE 2 FORGED STEEL 60,000
8 100048 A031351 COMPR DEADEND W/ JMPR TERM 2 ALUMINUM FULL TEN.
9 100046 513019-W201 INSULATOR, SUSP, Y-CLEVIS/BALL, W/RING 2 POLYMER COMPOSITE 50,000

HPS Assembly Type: TAD-22-#####

Assembly defines material list
Distinct part number defines assembly

Case Study p. (7/10)

®
®
 Same 345kV Project Material Organized USING TowerPak™
JUMPER POST, DUAL BUNDLE 954 ACSR 54/7
` ASSEMBLIES REQUIRED: 138

STORES CATALOG ULTIMATE

ITEM DESCRIPTION QTY. MATERIAL
ITEM NO. NUMBER STR. LBS.
1 100652 522019-MB30 INSULATOR, POST, UNDERHUNG W/RING 1 POLYMER COMPOSITE 12,500
3 100003 271725-3001 JUMPER CLAMP ASSY. 1 STEEL/ALUMINUM 5,000

HPS Assembly Type: TAA-21-#####

Assembly defines material list
Distinct part number defines assembly

Case Study p. (8/10)

®
®
Case Study Conclusion – Benefits of TowerPak™

Reduce 28 catalog items down to 4 unique assembly catalog numbers

No more sorting & combining parts in a warehouse or lay-down yard
Gain an extra set of eyes to check component compatibility
HPS will share 2-D drawings so everyone is using the same documents
Assembly retained by HPS for simple reordering for years to come
Personal interface with industry knowledgeable HPS Engineers
Over $80K in estimated Customer Savings

HUBBELL® - MORE THAN JUST A PARTS MANUFACTURER

A Partner in Transmission Solution

Case Study p. (9/10)

®
®
 Estimated Customer Savings
(50mile 345KV Double Circuit)

$84,600
Engineering Solutions
$36,000
Component Assurance
MS
$24,000 8%
CA
Project Management 28%
ES Other
$18,000 43% 49%
PM
Manual Sorting 21%

$6,600
Case Study p. (10/10)
®
®
 What Else Is
“Inside The Box”?

®
®
 Experience…Quality…Capabilities

Full Product Offering Manufactured & Sold by HPS

In-house capabilities: Engineering, Quality, Marketing,
Manufacturing, Inventory, Testing, and Research and Design
Quality – ISO9001 Certified Facilities

®
®
 Strongest Team In The Industry
Over 120 years of transmission experience on staff
Product & Application Experts in the Industry
HPS solutions provided through 765kV
Field Sales – Product savvy & Always available
Customer support ready on the phone or in the field
Dedicated Customer Service Representative

®
®
 What Do
TowerPak™ Users Say?

®
®
 “Hubbell’s comprehensive list of
products allowed us to vastly limit the
number of PO’s required. Also, if
Hubbell didn’t have a required part,
they were willing to purchase the
materials from other suppliers and put
them into our kits. It would have been
a huge ordeal for us to have to go out
and get new contractors ourselves. I
don’t think any other company would
have done that.”
-- Jim Anderson, Black & Veatch
Design Engineer

®
®
 “We definitely wanted
everything kitted like Hubbell
offers. We didn’t want to have
to hunt around for parts.”

-- Alan Lippy, Henkels & McCoy

Sales Manager

®
®
 “With multiple vendors, if pieces
don’t fit together, it’s a big
headache. With Hubbell, you don’t
have to worry… it’s all packaged
together, a one-stop shop.”

-- Jon Osborn, Black & Veatch

Lead Design Engineer

®
®
 ®
®