Professional Documents
Culture Documents
Version 5.0
H.Hagin
Aftertreatment Systems
05.12.2011
Supply module
Pressure compen-
sation membrane Coolant water
connector
Electrical connector
Tyco
AdBlue connector
Fixation points
Cover
Water heater
AdBlue outlet
(SM DM)
Reverting valve
(4/2 Way valve)
Membrane Pump
Pressure sensor
Water circuit
Cover
Plastic part
Heating plate
Aluminium part
Coolant water
connector
Hydr. Connectors
Coolant SAE J2044 3/8”
Adblue (Low press.) SAE J2044 3/8”
Cover Adblue (High press.) SAE J2044 5/16”
Membrane Pump
Main filter
Lead frame
Filter cover
Housing
Reverting valve
Water heater
Hydr. Connectors
Coolant SAE J2044 3/8”
Coolant connector
Adblue SAE J2044 5/16”
Valve keeper
Adblue connector
Electrical connector
Heat shield
Cooling adapter
Coolant connector
Valve keeper
Heat shield
Dosing valve
Cooling adapter
Sealing plate
TERMINAL CLIP
ADJUSTMENT SLEEVE
FILTER
O- RING
SUPPORT TUBE
COIL
O- RING
ELECTROMAGNET ARMATURE HOUSING
VALVE NEEDLE
VALVE BALL
TUBE
EXTENSION TUBE
VALVE SEAT
COVER
ORIFICE PLATE
COMPRESSION SPRING
AdBlue tank
Multifunctional-Tank-Unit (=´ Wema ´)
Pipes
Hydraulic connectors
Sensors
Coolant
Engine
DM
Tank heater valve
Dosing Module
Thermal insulation
(Avoid Heat-up of AdBlue in
condition <Heating Off> )
Supply Module
AdBlue Tank
Hagin / System Description DNOx-2.2_05 11
Hydraulic layout: with heating by engine coolant
Coolant
Engine
DM
Tank heater valve
Dosing Module
Thermal insulation
(Avoid Heat-up of AdBlue in
condition <Heating Off> )
Supply Module
Condition: Heating On
Engine coolant is used to
• De-freeze AdBlue tank
AdBlue pipes
Supply Module
Coolant
Electr. heating
Engine
DM
Tank heater valve
Dosing Module
Thermal insulation
(Avoid Heat-up of AdBlue in
condition <Heating Off> )
Supply Module
Condition: Heating On
Engine coolant is used to
• De-freeze AdBlue tank
AdBlue Tank
Hagin / System Description DNOx-2.2_05 13
Hydraulic layout: without heating
Coolant
Engine
DM
Dosing Module
Supply Module
AdBlue Tank
Hagin / System Description DNOx-2.2_05 14
DNOx-2.2 Filtration concept
Component Function Service-Requirement Comment
Dosing Valve Filter Protect DM during 1st start-up Cannot be serviced Very limited filtration surface
Dosing Module
SM Inlet-Filter
36 μm
100 μm
SM Main-Filter
Part.size Filtr.rate
>10 μm 43%
>15 μm 87%
>20 μm 99% Supply Module
AdBlue Tank
>30 μm 100%
Standby
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
Standby
State after initialization or in case
MeteringControl of errors
NoPressureControl
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
NoPressureControl
This state will be reached if no
MeteringControl errors are found in the system
PressureControl – Refill
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
Refill
PressureBuildUp Ventilation This state is entered if engine is
running and exhaust temperature is
above threshold
DetectionMode
Supply module, suction- and
pressure line are filled with AdBlue
MeteringControl
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp
PressureBuildUp Ventilation If the desired filling level of the pipe
is reached, system will switch to
PressureBuildUp
DetectionMode Dosing Valve remains closed
Ventilation
MeteringControl In case the desired pressure cannot
be reached, Dosing Valve will be
opened for a short time so that the
air can escape
Hagin / System Description DNOx-2.2_05 19
DNOx 2.2 System Function overview (5/11)
PressureControl – DetectionMode
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
Pressure stabilization followed by
DetectionMode short opening of Dosing Valve (~
1 sec)
PressureControl – MeteringControl
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
MeteringControl MeteringControl
Dosing release: ´Normal´ AdBlue dosing
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode PressureReduction
Triggered by key-off (Terminal-15)
Transition to Afterrun
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
Transition to Afterrun
State transition from
MeteringControl PressureControl to Afterrun
Afterrun – Emptying
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
Afterrun - Emptying
MeteringControl Emptying of pressure line an
Pump Module
Afterrun – PressureCompensation
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
Afterrun - PressureCompensation
DetectionMode Pump is switched off.
After that, Reverting Valve is set to normal position and
the Dosing Valve is closed with a short delay, in order to
achieve pressure compensation to environmental
MeteringControl pressure
Afterrun – WaitingForShutoff
OFF
ON
Afterrun
Init
Emptying
p
Standby PressureCompens.
WaitingForShutoff
NoPressure Pressure
Control Reduction ECU
off
PressureControl
Refill
PressureBuildUp Ventilation
DetectionMode
ea
40
ur
- Environment temperature
-
- Coolant temperature
- Tank Level 30
- Battery voltage
T [°C]
- Environment temperature 20
- Actual dosing quantity
a
re
-u
10
0
ea
H2O
-ur
-10
-11.5°C
0 10 20 30 40 50 60 70
Urea concentration [°C]
Hagin / System Description DNOx-2.2_05 27
Urea-Heater-Control (UHC) structure
Defrosting
Signal Threshold Comments
On Off
C3 UHC_tEnvAir Timer: UHC_tiC3Dfrst_CUR As soon as state MetCtl is reached Example for timer duration: 600 sec @ -20°C
Heating
Signal Threshold Comments
On Off