Professional Documents
Culture Documents
Short circuit
Arc time
vD
t
IS
t
US
vD
t
US
CMT
Measuring and setting of arc length are done mechanically
Avg. wfs
dl
t
act. wfs
US
wfs
dl
t
IS
t
T
Boost phase
Arc phase
wfs
IS
t
US
Wire buffer
Customer Service
Information no. 0820-
111
VR 7000 CMT
FK 4000R
Program selection
Optimising and managing jobs
Optimising synergic lines
QMaster
Documentation
3 operating modes:
Standard / Pulse / CMT
Hosepacks
Robacta Drive CMT G F/4.25m
Robacta Drive CMT G F/6.25m
Robacta Drive CMT G F/8.25m Torch neck interface No water hoses on
wire-feed unit connection
Customer Service
Information no. 0832-79
gas-cooled
Customer Service
Information no. 0832-79
Advantages
Requirement
The CMT wire-feed unit requires firmware OFFICIAL SR43 V1.02.41 or
higher
Customer Service
Information no. 0802-
103
Application examples
Customer Service
Information no. 0542-75
Advantages
Less wear
Longer service life of wire liners and guides
Customer Service
Information no. 0712-98
Integral potentiometer
Push-pull adjustment
PPU 28
Current is checked via
potentiometer
PPU 29
Current is checked with the
Synergic button on the Comfort
panel
Easy to use
Synergic Mode
PullMig CMT G
Advantages
Advantages
Up/down button allows targeted and precise adjustment of welding
current during the welding process.
The up/down button also allows you to switch over to pre-
programmed jobs in job mode.
Customer Service
Information no. 0823-112
Basic principle
Brazing
Welded on aluminium side
Welding
Aluminium
Fillet weld
Aluminium
Vs = 60 cm/min
Steel
Formation of a brittle and very hard intermetallic phase of type Fe2Al5 ():
hardness~ 1050 HV, FeAl3 (): hardness ~ 900 HV
Comparison:
Al 99.5: Hardness: ~ 40 HV
Fe: Hardness: >140 HV
Aluminium filler
IMP
Morphology
Lap joint DX 54 / AA
6016
Corrosion behaviour
Rm [MPa] Rm [MPa]
Braze material without with
corrosion corrosion
Sharp radii
High dimensional stability
Shape analysis
Crash test on profiles
Shape analysis
Crash test
Joint geometry
Joint zone
Brittle seam
due to IMP
<2µm
Aluminium plate (2)
Detail
Al filler (3)
Disadvantage
Spatter ejection
Oxidation of seam surface
More slag and silicates on seam surface
Welding parameters
Short circuit arc
Current: 218 A
Voltage: 24 V
Welding parameters
Short circuit arc
Current: 218 A
Voltage: 24 V
CMT process
Lap joint
Butt weld
Flanged weld
Fillet weld
Main working positions for welding
Positions horizontal
PA
falling
rising
PB across
PC overhead
PG
- - - - - - - + + + +
+ + + + + +
- - - - - - - + + + +
+ + +
+ -
arc
length
+ -
IS = 87.3 A IS = 88.5 A
US = 11.43 V US = 11.80 V
vd = 2.9 m/min vd = 4.75 m/min
IS = 72.1 A IS = 84.0 A
US = 9.95 V US = 10.67 V
vd = 2.92 m/min vd = 4.95 m/min
t=2 mm
IS = 100 A
US = 11.6 V
vd = 6.7 m/min
Synergic lines