Giam Sat LD Thiet Bicongnghe

AI HOC M BAN CONG TP.
HCM5
Gim st & NGHIM THU LP T THIT B cng ngh

Tai lieu lu hanh noi bo phuc vu cho lp Boi dng nghiep vu giam sat thi cong xay dng cong trnh Giang vien: Lu Trng Van, M.Eng
Luu Truong Van, M.Eng (AIT) 1
KHI NIM GIM ST LP T THIT B
nh ngha: Thut ng Thit b -c dng din t mt thit b c lp hoc mt dy chuyn cng ngh bao gm thit b c kh, h thng thng gi v cc vt liu i km theo. Gim st lp t thit b l m bo: Cng vic lp t cc thit b, my mc t -c s chnh xc cn thit nhm chc chn rng vic vn hnh cc thit b l bnh th-ng , ko di tui th ca Luu Truong Van, M.Eng (AIT) 2 my mc
KHI NIM GIM ST LP T THIT B Mt s nguyn tc chung khi gim st lp t thit b: 1. Vic lp t thit b phi -c thc hin theo thit k v cc bn v ch to (nu c) tun theo cc quy nh ghi trong ti liu h-ng dn lp t v vn hnh, l lch thit b. Nu yu cu k thut no trong thit k v h--ng dn lp t vn hnh khng c th theo Tiu chun Vit Nam hin hnh. 2. Thit b lp t xong phi bo m ton b cc cng vic vn chuyn, bo qun, lp t thit b thc hin ng k thut v chy th t yu cu thit k. 3. Nghim thu vic lp t thit b khng bao Luu Truong Van, chnh gm cc cng vic iuM.Eng (AIT) cc thng s k 3 thut trong qu trnh sn xut th.
KHI NIM GIM ST LP T THIT B Mt s nguyn tc chung khi gim st lp t thit b: 4. Thit b do t chc lp t trong n-c lin doanh vi n-c ngoi do ng-i n-c ngoi nhn thu xy lp cng phi s dng tiu chun TCVN 5639:1991 Nghim thu thit b lp t xong - Nguyn tc c bn 5. Vic gim st , nghim thu thit b lp t xong thc hin theo Quy nh qun l cht l-ng cng trnh xy dng -c ban hnh km theo Quyt nh s 209/2004/N-CP ca Chnh Ph v TCVN 5639 : 1991
Cc yu cu ca cng tc lp t my mc thit b 1. Cn kim tra my mc cn thn, m bo y cc b phn , cc chi tit , ng chng loi nh- thit k ch nh, tnh nguyn vn ca my, mc bo qun v hhng nh cn s l . 2. Mt bng t my phi ng v tr v m bo s trng khp v t-ng tc gia cc b phn v cc my vi nhau , khng sai lch nh h--ng n qu trnh vn hnh. 3. Mt bng t my phi thng bng qu trnh vn hnh khng gy lc ph tc ng vo cc chi tit my ngoi mong mun. 4. Mng my phi tho mn cc iu kin v chng rung , chng thm , chng dch chuyn qua qu trnh vn hnh
Trch nhim ca cc c quan c lin quan trong cng tc nghim thu lp t thit b Trch nhim ca ch u t-: Kim tra cht l-ng thit b tr-c khi lp t ; Ch tr vic nghim thu cc thit b lp t xong : Phi hp vi nh thu lp k hoch tin nghim thu cc thit b lp t xong, n c cc nh thu xy lp hon thin cng trnh m bo vic nghim thu ng thi hn. Chun b cn b, cng nhn vn hnh v cc iu kin vt cht k thut cn thit (in n-c, nguyn nhin vt liu, mt bng...) tip nhn bo qun nhng thit b sau khi t chc nghim thu chy th tng hp, t chc vic vn hnh thit b trong giai on chy th khng ti lin ng v c ti (c s tham gia ca bn nhn Luu 6 thu lp t v nhTruong Van, M.Eng (AIT). my ch to)
Trch nhim ca cc c quan c lin quan trong cng tc nghim thu lp t thit b Trch nhim ca ch u t-: Cung cp cho n v -c giao trch nhim qun l, s dng hoc vn hnh khai thc cng trnh ti liu h-ng dn lp t vn hnh my, l lch my v nhng h s k thut m ch u t- qun 1 ( do nh thu lp t thit b bn giao li ). * Tr-ng hp thit b c s dng li cho ni khc th ch u t- phi cung cp l lch thit b cho n v nhn thu lp t. * Tr-ng hp l lch khng cn hay khng ng thc t th ch u t- phi t chc hi ng k thut nh gi li cht l--ng thit b, nu hng phi sa cha li mi --c lp t li vo ni s dng mi. C trch nhim l-u tr ton b h s nghim thu s dng lu di trong Luu Truong Van, M.Eng (AIT) sn xut ca thit qu trnh vn hnh 7 b.
Trch nhim ca cc c quan c lin quan trong cng tc nghim thu lp t thit b
Trch nhim ca ch u t-: Cp kinh ph chy th khng ti, c ti v chi ph cng tc nghim thu. C quyn t chi nghim thu thit b lp t xong khi cc b phn ca thit b ch-a --c nghim thu tng phn hoc ch-a sa cha ht cc sai st ghi trong ph lc ca bin bn nghim thu tng phn tr--c . Nu bn nhn thu chun b y iu kin nghim thu m bn ch u t- khng t chc nghim thu kp thi th phi tr cho bn nhn thu mi chi ph do ko di nghim thu
Trch nhim ca cc c quan c lin quan trong cng tc nghim thu lp t thit b Trch nhim ca nh thu lp t thit b : C trch nhim t kim tra hon chnh vic lp t thit b, chun b y h s nghim thu (bin bn, s hon cng, nht k cng trnh ), to mi iu kin Ch u t- hoc i din Ch u t- ( t- vn gim st ) lm vic thun tin. Chun b hin tr-ng thuc phn lp t thit b, cn b k thut, cng nhn vn hnh, cng nhn sa cha thit b, cc ngun nng l-ng, vt liu cn thit phc v vic nghim thu tnh, nghim thu khng ti n ng thit b. Trong thi gian chy th khng ti lin ng v chy th c ti, b tr cn b k thut v cng nhn trc kp 9 thi x l cc s c Luu Truong Van, M.Eng (AIT) v cc khim khuyt pht sinh.
Trch nhim ca cc c quan c lin quan trong cng tc nghim thu lp t thit b Trch nhim ca nh thu lp t thit b : C trch nhim bn giao li cho ch u t- cc ti liu thit k v cc bin bn nghim thu khi bn giao cng trnh. Nh thu ph cng c trch nhim nh- t chc nhn thu chnh trong cc phn vic mnh thi cng trong vic nghim thu bn giao thit b. Nh thu lp t c quyn khiu ni vi cc c quan qun l cp trn ca t chc nhn thu v ch u t- khi cng trnh bo m cht l--ng m ch u t-- khng chp nhn hoc chm tr ko di vic nghim thu
Trch nhim ca nh thu thit k & ch to t.b : Tham gia nghim thu cc b-c: nghim thu tnh, nghim thu chy th khng ti v nghim thu chy th c ti. C quyn khng k vn bn nghim thu nu thit b lp t khng ng thit k, khng ng quy trnh, quy phm k thut, hoc khng ng h-ng dn k thut ca nh ch to ghi trong thuyt minh k thut ca thit b.
Luu Truong Van, M.Eng (AIT)
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Trch nhim ca nh thu thit k & ch to t.b : Tr-ng hp thit b mua ca n-c ngoi, c i din ca nh ch to trong qu trnh lp t th cn cn c theo hp ng ca ch u t- vi n-c ngoi m yu cu nh ch to c trch nhim theo di, h-ng dn t chc nhn thu lp t chy theo ng yu cu k thut, ng thit k, ng thuyt minh k thut ca nh ch to, c trch nhim cng cc bn lin quan cho chy th thit b ng cng sut thit k, gip Ch u t- nh gi ng n cht l--ng lp t thit b
Kim tra cht l-ng thit b i vi thit b qua s dng : Nhng yu cu k thut chung v nhp khu cc thit b qua s dng-c ban hnh km theo Quyt nh s 2019/1997/Q-BKHCNMT ngy 01-12-1997 ca B Khoa hc, Cng ngh v Mi tr-ng) c quy nh : a) Ch u t- l ng-i quyt nh v chu trch nhim v hu qu kinh t - k thut v mi hu qu ca vic nhp khu thit b qua s dng. Vic nhp khu thit b qua s dng phi -c thc hin thng qua hp ng nhp khu hng ho theo quy nh ca B Th-ng mi v c s ph duyt ca B, Ngnh hoc U ban Nhn dn Tnh, Thnh ph trc thuc Trung -ng.
Kim tra cht l-ng thit b
i vi thit b qua s dng : b) Thit b nhp khu qua s dng phi m bo cc yu cu chung v k thut sau y: - C cht l-ng cn li ln hn hoc bng 80% so vi nguyn thu; - Mc tng tiu hao nguyn liu, nng l-ng khng v-t qu 10% so vi nguyn thu; - Phi m bo an ton, v sinh lao ng v khng gy nhim mi tr-ng. Luu Truong Van, M.Eng (AIT) 14
Kim tra cht l-ng thit b i vi thit b qua s dng : c) Vic xc nhn s ph hp cht l-ng ca thit b qua s dng vi cc yu cu chung v k thut -c thc hin bi mt T chc gim nh ca n-c ngoi hoc Vit Nam c y t- cch php nhn. T chc gim nh chu trch nhim hon ton tr-c cc c quan Vit Nam trong tr-ng hp kt qu gim nh khng ng s thc. Khi c khiu ni v s khc nhau ca kt qu gim nh th B Khoa hc, Cng ngh v Mi tr-ng l c quan c kin quyt nh cui cng.
Kim tra cht l-ng thit b i vi thit b qua s dng : d) Khi nhp khu thit b qua s dng, ngoi vic m bo cc th tc nhp khu hng ho, th tc hi quan theo quy nh, t chc v c nhn nhp khu phi np chng th- gim nh cht l-ng hng ho ca T chc gim nh nh- nu trn v vn bn xc nhn t- cch php nhn ca t chc gim nh cht l-ng do c quan chc nng ca n-c s ti cp cho php hnh ngh gim nh k thut (nu l bn sao phi c cng chng).
Kim tra cht l-ng thit b i vi thit b qua s dng : e) B Khoa hc, Cng ngh v Mi tr-ng t mnh hoc phi hp vi cc B, Ngnh, U ban Nhn dn cc Tnh, Thnh ph trc thuc Trung -ng tin hnh thanh tra, kim tra Nh n-c -c tin hnh sau khi lp t, vn hnh cc thit b qua s dng theo cc dng sau y: - Kim tra bt buc i vi cc thit b, dy chuyn, x nghip ln, tng gi hp ng mua t 1 triu USD tr ln; - Kim tra khi c du hiu vi phm; - Kim tra xc sut theo yu cu qun l.

i vi thit b qua s dng : g) Danh mc cc thit b qua s dng cm nhp - Thit b trong cc ngnh cng nghip du kh, in lc, dy chuyn sn xut xi mng, tuyn qung, nu luyn kim loi. Thit b trong cc ngnh sn xut ho cht c bn, phn bn, thuc tr su. - Thit b cc cng on quyt nh n cht l-ng sn phm trong cng nghip, ch bin thc phm. - Thit b trong cc ngnh sn xut yu cu chnh xc cao nh- cc thit b o l-ng, th nghim, kim tra, cc thit b s dng trn mng l-i b-u chnh - vin thng. - Cc thit b yu cu an ton cao nh- ni hi, thang my, iu khin phn ng ht nhn, cc thit b kim tra, iu khin cc h thng an ton. - Cc thit b c nh h-ng ti mt khu vc rng ln nh- cc thit b x l cht thi, ca p n-c, thit b trong dy chuyn sn xut cng on d c s c gy nhim nghim trng n mi tr-ng
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i vi thit b mi : Theo Quyt nh s 1091/1999/Q-BKHCNMT ngy 22/6/1999 ca B tr-ng B Khoa hc Cng ngh v Mi tr-ng v Thng t- lin tch BKHCNMT-TCHQ s 37/2001/TTLT/BKHCNMT-TCHQ ngy 28/6/2001 H-ng dn th tc hi quan v kim tra cht l-ng i vi hng ho xut nhp khu phi kim tra nh n-c v cht l-ng c nu : a) Vic kim tra v cht l-ng i vi cc hng ho thuc Danh mc hng ha phi kim tra do C quan kim tra Nh n-c v cht l-ng hng ha xut khu, nhp khu hoc T chc gim nh -c ch nh thc hin (d-i y gi chung l C quan kim tra). C quan kim tra , T chc gim nh -c B Khoa hc, Cng ngh v Mi tr-ng ch nh hoc phi hp vi cc B qun l chuyn ngnh ch nh, -c cng b km theo trong Danh mc hng ha phi kim tra. Luu Truong Van, M.Eng (AIT) 19
Kim tra cht l-ng thit b i vi thit b mi : b) Vic kim tra cht l-ng hng ha nhp khu -c thc hin ti mt trong hai a im sau : * Kim tra ti bn n : -c thc hin theo hai ph-ng thc kim tra mu hng nhp khu v kim tra l hng nhp khu; * Kim tra ti bn i. c) Kim tra mu hng nhp khu : - Tr-c khi nhp hng, doanh nghip nhp khu gi mu hng nhp khu cng vi bn gii thiu, thuyt minh (Catalogue) v hng ha ca bn bn hng v cc ti liu k thut c lin quan.

i vi thit b mi (tip): c) Kim tra mu hng nhp khu (tip) : - C quan kim tra thc hin vic th nghim cc ch tiu cht l-ng quy nh ca mu hng v thng bo kt qu th nghim cho doanh nghip nhp khu bit x l. Kt qu th nghim mu hng t yu cu l cn c i chiu vi cc l hng nhp khu sau ny ca chnh doanh nghip . Tr-ng hp kt qu th nghim mu hng ph hp yu cu, khi hng ha nhp v ca khu, doanh nghip nhp khu thng bo cho C quan kim tra bit, ng thi gi b sung cc h s sau y: Giy ng k kim tra Nh n-c cht l-ng hng ha xut nhp khu ; Sao y bn chnh bn lit k hng ha (nu c), ha n, vn n. i vi hng ha l du nhn ng c phi km thm hp ng nhp khu (sao y bn chnh); Cc chng th- cht l-ng ca l hng cp t bn i (nu c).
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i vi thit b mi : Theo Quyt nh s 1091/1999/Q-BKHCNMT ngy 22/6/1999 ca B tr-ng B Khoa hc : - Tr-ng hp doanh nghip nhp khu khng gi mu hng kim tra tr-c, khi hng ha nhp v ca khu, doanh nghip phi thng bo cho C quan kim tra bit v np cc h s sau y : - Giy ng k kim tra Nh n-c cht l-ng hng ha xut nhp khu ; - Sao y bn chnh bn lit k hng ha (nu c), ha n, vn n. i vi hng ha l du nhn ng c phi km thm hp ng nhp khu (sao y bn chnh); - Bn gii thiu, thuyt minh ( Catalogue ) hoc ti liu k thut c lin quan v hng ha ca ng-i bn hng. Sau khi nhn cc h s trn y, C quan kim tra s ly mu hng ha v th nghim theo cc ch tiu quy nh.
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Kim tra cht l-ng thit b i vi thit b mi : d) Vic kim tra hng ha nhp khu ti bn i -c thc hin theo trnh t sau : - B Khoa hc Cng ngh v Mi tr-ng (Tng cc Tiu chun - o l-ng - Cht l-ng) hoc B qun l chuyn ngnh (i vi hng ha -c phn cng qun l) thng bo danh sch cc T chc gim nh n-c ngoi -c tha nhn, C quan kim tra, T chc gim nh -c ch nh doanh nghip nhp khu la chn thc hin vic kim tra ti bn i.

i vi thit b mi : d) Vic kim tra hng ha nhp khu ti bn i -c thc hin theo trnh t sau : - Tr-ng hp doanh nghip nhp khu chn T chc gim nh n-c ngoi khng thuc danh sch ni trn, doanh nghip nhp khu c trch nhim cung cp cho B Khoa hc Cng ngh v Mi tr-ng (Tng cc Tiu chun o l-ng Cht l-ng) hoc B qun l chuyn ngnh cc thng tin v h s sau y ca T chc ny xem xt vic thc hin tha nhn: Tn T chc gim nh; a ch, tr s, in thoi, Fax; Lnh vc, phm vi, i t-ng hot ng c th; Cc chng ch, chng nhn v h thng m bo cht l-ng ISO 9000; v s ph hp vi ISO/IEC Guide 39; v cng nhn phng th nghim (nu c); Cn c vo thng tin trong h s, trong vng 07 ngy, B Khoa hc Cng ngh v Mi tr-ng ( Tng cc Tiu chun o l-ng Cht l-ng) hoc B qun l chuyn ngnh s c vn bn chp nhn hay khng chp nhn cho T chc ny thc hin vic kim tra, ng thi thng bo cho C quan kim tra v doanh M.Eng (AIT)nhp khu bit. nghip Luu Truong Van, 24

i vi thit b mi : e) Hng ho nhp khu ca ch hng s -c C quan kim tra cp thng bo min kim tra trong cc tr-ng hp sau: - Hng ho nhp khu mang du ph hp tiu chun ca n-c xut khu -c Tng cc Tiu chun - o l-ng Cht l-ng tha nhn v cng b trong tng thi k; - Cc l hng cng chng loi, cng nh sn xut, cng nh cung cp (ng-i xut khu n-c ngoi) m ch hng nhp khu tr-c -c kim tra m bo yu cu v cht l-ng (trong vng 6 thng k t ln nhp khu gn nht). - Hng ho tho mn iu kin -c min kim tra theo quy nh ca B qun l chuyn ngnh.

i vi thit b mi : g) Hng ho, hnh l, thit b ca cc i t-ng sau y khng phi kim tra nh n-c v cht l-ng: - Hnh l c nhn; hng ngoi giao; hng mu, hng trin lm, hi ch, qu biu; - Hng ho trao i ca c- dn bin gii; - Vt t-, thit b, my mc ca cc lin doanh u t- khng trc tip l-u thng trn th tr-ng, ch phc v cho nhu cu sn xut hng ho ca c s; - Hng ho, vt t- thit b tm nhp - ti xut; - Hng qu cnh, chuyn khu; - Hng gi kho ngoi quan. - Hng doanh nghip Vit Nam gia cng cho th-ng nhn n-c ngoi
Gim st khi chun b thi cng lp t my
1 Kim tra vic giao nhn h s,thit k v ch dn lp t my. a) Yu cu nh thu cung cp thit b giao cho Ch u t- h s v my , ch dn lp t ca ng-i ch to my , quy trnh vn hnh s dng thit b b) Yu cu nh thu lp t thit b cn nhn y cc ti liu nu trn t pha ch u t-- . c) Kim tra cc hTruong Van, giy t v nghin cu Luu s , M.Eng (AIT) 27 tr--c h s lp t my.
2 Kim tra i chiu gia h s v thc a a) Pht hin nhng sai lch nu c v yu cu tin hnh chnh sa cc sai lch.Theo di vic chnh sa cc sai lch theo s phn cng cho t khp vi h s. b) Lp vn bn c xc nhn ca bn ch u t-- , i din nh thu cung cp thit b v nh thu xy lp chnh cng vi nh thu lp my v mi sai lch v cch x l khc phc sai lch

3. Kim tra vic thi cng mng my a) Phi kim tra vic chun b tr-c khi b tng mng my. Nhng iu cn --c ghi chp trong bin bn nghim thu cho php b tng bao gm: - V tr mng my so vi cc trc chnh ca nh. - Cao trnh mt mng theo thit k v ca cp pha hin trng. - Cao trnh y mng my ti v tr tng lp chun b ca nn. - Chiu dy cc lp chun b d-i y mng my. - Kch th--c hnh hc ca phn thng thu ca cp pha. - Tnh trng chng , vng v k m ca cp pha. - Tnh trng lp chng m y mng v s chun b cho chng thm thnh mng my bao gm vt liu , cch thi cng v tnh trng thc t. - Tnh trng lp chng dnh cho cp pha ( nu c ) - Cc chi tit t sn bng thp hoc bng vt liu khc trong mng my theo thit k. - V tr cc chi tit khun cho bu lng hoc bu lng neo gi my cn --c kim tra ht sc chnh xc. Dng cch xc nh theo nhiu to khc nhau loi tr sai s.
3. Kim tra vic thi cng mng my b) Vic thi cng mng my cn ph hp vi s sp t mng my trong bn v thi cng lp t. Cu to lp nn mng my phi ph hp vi thit k . Cn c cc cc nh ng d-i y mng xc nh ng chiu cao lp ct cn lt d-i mng my. Ct lt d-i mng my phi l ct ht trung sch. Phi t-i n--c vi l-ng n--c va phi cho ct m v m cht. Tr-c khi t khun cho mng my cn t lp chng thm bo v mng my. Nu v tr mng my khng lm nh h--ng n cht l-ng n-c ngm khu vc , c th s dng lp chng thm bng PVC.
Gim st khi chun b thi cng lp t my 3. Kim tra vic thi cng mng my b) Vic thi cng mng my cn ph hp vi s sp t mng my trong bn v thi cng lp t. Cu to lp nn mng my phi ph hp vi thit k (tip) Bn ngoi lp chng thm khi cn chng rung cho my v mng my s t cc lp thch hp v chng loi vt liu , chiu dy lp, do ng-i thit k ch nh tr--c khi lp t quanh mng my. Bin php th--ng lm l lp chung quanh mng my bng ct ht trung. Cng c th chn bng vt liu xp. t cp pha cho mng my khi s l y mng my bng lp chng thm. Cn ht sc ch cho cc gc mng my -c vung vc nu khng c ch nh g khc.
3. Kim tra vic thi cng mng my c) Kim tra v tr bu lng : - V tr l chn bu lng gi my vo mng my cn m bo chnh xc. - o nhiu cch khc nhau khng c sai lch dn truyn v bin dng v tr.
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Gim st khi chun b thi cng lp t my 3. Kim tra vic thi cng mng my d) Kim tra cng tc b tng : - Khi b tng em n hin tr-ng cn kim tra st , c mu kim tra c-ng mi -c s dng. Mu c cn -c gn nhn ghi r s hiu mu, ngy gi ly mu v kt cu -c s dng. - B tng thnh tng lp khp y mng, mi lp dy 250 ~ 300 mm m k d dng. - S dng m chn ng su ( m di ) m th khi m lp trn , mi m phi ngp trong lp d--i t nht 50 mm. - Nu phi s dng cc bin php h nhit trong qu trnh b tng ng rn th cn tun th nghim ngt qui trnh bo v v -c duyt. - Sau khi b tng 6 gi phi tin hnh bo d-ng nh- tiu chun qui nh Luu Truong Van, M.Eng (AIT) 33
3. Kim tra vic thi cng mng my e) Khi chun b -a my ra hin tr-ng, cn chnh sa mt trn cng ca mng my. Cn kim tra cao trnh t my , chnh xc n 2mm. Vi nhng my chnh xc , yu cu cn chnh ngang bng n sai s nh hn 1/10 mm. Lp va mng hon thin mt mng my nn khi lp my xong s hon thin. g) Kim tra vic chn bu lng : B tng nhi l chn bu lng ch thc hin sau khi lp xong bu lng v chn my. B tng ny c cht l--ng cao hn b tng lm mng my t nht 15% v pha thm ph gia lm cho xi mng khng co ngt v tr-ng n nh trong qu trnh ng rn Luu Truong Van, 34 ca xi mng nh- Sikagrout M.Eng (AIT) , ...

3. Kim tra vic thi cng mng my h) Khi kim tra v tr mng my, ph hp vi v tr thit k , cao trnh mt lp t mng my , v tr v chiu su l t bu lng neo my , lp h s bin bn ghi nhn s kim tra ny v cc cch s l khi cn chnh , mi -a my n gn ni sp lp t m thng my. i) Bin php chng nt do b tng to nhit qua qu trnh ng rn vi nhng mng my ln phi -c lp v bo v ph-ng n, c thit k v -c t- vn gim st duyt tr-c khi -a b tng n cng tr-ng. - Nu chiu cao mng my khng qu 1,2 mt , chiu rng ca cnh nh hn 4 mt, s dng xi mng Pooclng ph thng th khng cn c bin php chng hiu ng to nhit . Vi loi mng ny , cho php xoa trn mt chng vt nt li ti sau khi b tng 4 gi v chm nht tr--c 5 gi phi xoa xong b mt. Nu kch th--c mng ln hn, phi c gii php chng nt do to nhit khi xi mng ng kt
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3. Kim tra vic thi cng mng my h) Khi kim tra v tr mng my, ph hp vi v tr thit k , cao trnh mt lp t mng my , v tr v chiu su l t bu lng neo my , lp h s bin bn ghi nhn s kim tra ny v cc cch s l khi cn chnh , mi -a my n gn ni sp lp t m thng my. i) Bin php chng nt do b tng to nhit qua qu trnh ng rn vi nhng mng my ln phi -c lp v bo v ph-ng n, c thit k v -c t- vn gim st duyt tr-c khi -a b tng n cng tr-ng. - Nu chiu cao mng my khng qu 1,2 mt , chiu rng ca cnh nh hn 4 mt, s dng xi mng Pooclng ph thng th khng cn c bin php chng hiu ng to nhit . Vi loi mng ny , cho php xoa trn mt chng vt nt li ti sau khi b tng 4 gi v chm nht tr--c 5 gi phi xoa xong b mt. Nu kch th--c mng ln hn, phi c gii php chng nt do to nhit khi xi mng ng kt
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Gim st khi chun b thi cng lp t my 4 Kim tra vic vn chuyn thit b n gn ni lp a) Mi cng tc vn chuyn cn ht sc cn thn , trnh va p hoc lm v thng bao b , bo v. Phi vn chuyn cc hm my trong tnh trng nguyn hm. b) Khi cn nng ct , phi s dng cn trc c sc trc , cao nng v tay vi p ng yu cu ca vic nng ct. Cn mc vo tm y ton b hm my vi l-ng mc cu sao cho nng --c ton b my nh-- ch dn ca nh ch to my thit k v bn cung ng my qui nh. Cn quan st bn ngoi bao b v theo ch dn v v tr im cu. Thng th-ng bn ng bao b c v hnh dy xch ti cc v tr --c php cu bn ngoi hm my hoc trn bao b. c) Nn m hm my gn ni lp nht c th --c v ch m hm my khi thi tit khng m--a.
Gim st khi chun b thi cng lp t my 4 Kim tra vic vn chuyn thit b n gn ni lp d) Nu khng c iu kin chuyn my bng ph-ng tin c gii trong c l ngn ca cng tr--ng, c th dng ti , palng xch ko chuyn trn mt tr-t. e) Cc im mc , im ko phi m bo cho khng v--ng vo my m ko chuyn --c ton b y di chuyn. lt thng my cn song song vi h-ng dch chuyn. g) H con ln phi nm trn v s l--ng con ln cho my dch chuyn u m khng b chuyn h-ng do thiu con ln. h) Qu trnh ln chuyn m gp m-a , phi ngng cng vic v che y cn thn hm my , trnh b m-a lm --t hm my.

4 Kim tra vic vn chuyn thit b n gn ni lp i) Khng -c buc ngang thn hm my ti , ko. Ch -c buc im ti ko vo thanh tm sn y gn vi hm my. k) S dng ti hay palng xch ko th qu trnh ko ch --c dch chuyn vi tc khng qu 0,20 m/s. Khi cho tr-t xung dc phi c ti hm khng ch tc v k chn. l) Tr--c khi tin hnh ti tr-t lm my dch chuyn phi kim tra an ton. Phi chun b con nm chng s tr-t v-t qu tc cho php. m) Phi kim tra s ton vn ca dy cu , cp ti . Nu dy cp t 5% s si trong mt b--c cp th khng --c dng si cp ny v phi thay th bng dy cp tt hn. Dy cp b loi , khng -c ti hin tr--ng thi cng , trnh vic nhm ln cng nh- quyt nh dng ba khi tnh hung gp gp. Dy cp phi bi du , m theo ng qui ch vn hnh
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Gim st vic m hm , m bao b my a) Tr-c khi m hm my , phi lp bin bn ghi nhn tnh trng bn ngoi ca hm tr-c khi m v lp bin bn c ba bn xc nhn : ch u t--, nh cung cp thit b v bn nh thu lp t thit b. b) Phi m hm my nh nhng theo cch ny nh tng tm vn hay tho tng mng. Hn ch v khng s dng bin php ph, p vn hm my. * Nu nh ch to dng inh ng hm my, cn s dng nhng loi x beng chuyn dng nh inh. * Nu hm my --c bt vt , phi tho vt nh nhng. * Nu s dng bulng hay inh tn th phi c bin php tho vi cng c chun b tr-c m bin php tho ny phi c s ph duyt ca cn b t- vn m bo cht l--ng bn cnh ch u t- bng vn bn.
Gim st qu trnh lp t my
1. Kim tra tr-c lp t thit b - Kim tra khu lm v sinh, ty ra nhng du m s dng bo qun chng g trong qu trnh vn chuyn v ct gi. Nhng chi tit -c lm v sinh , ty ra sch phi sp xp c th t trn nn sch s , c lt ming vi nha PVC chng lm , bi. - Qu trnh lm v sinh phi ht sc cn thn , chng va chm mnh , lm xy x-c. Nu pht hin nhng h- hng nh- chi tit b nt , b lm hoc mi hn thic b bong, cng nh- cc khuyt tt mi pht sinh trong qu trnh vn chuyn phi lp bin bn c s chng kin ca bn ch u t- , bn cung ng my mc v bn nhn thu lp my.
1. Kim tra tr-c lp t thit b - i vi cc chi tit in v in t, khng th dng gi lau chi m dng bn chi lng mn qut nh nhng. i vi nhng linh kin mng manh, c th ch dng ng xt kh thi bi. Khng -c thi bng ming v trong kh thi ra t ming c hi n-c, c th lm m linh kin hoc n-c bt bm vo linh kin gy tc hi khc. 2. Kim tra trnh t lp t - Vic lp my phi tin hnh t khung c bn. t xong khung c bn cn cn chnh ng cao trnh , ng thng bng mi lp' tip cc ch tit khc vo khung c bn.
2. Kim tra trnh t lp t (tip) - Nhng b phn cn lin kt bng bulng , inh tn hay hn cn g hoc -m th. Khi tht chnh xc th xit dn c cho cht dn. Vic xit cc c hon chnh vi cht no cn theo ch dn ca catalogues do bn lp my cung cp. - Khi lp nhng chi tit quay cn theo di qu trnh lp, lm sao bo m mi thao tc xit cht c khng lm cn tr s quay ca chi tit. Nu thy vic xit c lm cn tr s quay, cn ni iu chnh cho thch hp. - Vi nhng chi tit c qu trnh dch chuyn khi vn hnh cng ging nh- cc chi tit quay, qu trnh lp v xit cht c phi khng cn tr s di Luu Truong Van, M.Eng (AIT) 43 chuyn.
Gim st qu trnh lp t my 2. Kim tra trnh t lp t (tip) - Khng c-ng bc s dch chuyn khi chi tit dch chuyn khng trn tru. Mi lin kt, ghp ni cn ghi chp y ph--ng php thc hin , cc s tr o c qua qu trnh lin kt nh- s tr ng h bo cht ... - Vic u dy in v cc chi tit iu khin cn tun th ng bn ch dn lp rp. Cn kim tra tng b-c trong qu trnh lp trnh nhm ln vic u dy. Mi nt iu khin cn vn hnh nhy v d dng. - Khi lp xong cn dng tay kim tra s dch chuyn v quay ca my . Cn bm du , m bi trn y theo ch vn hnh thng th-ng .Du v my phi ng chng loi v s l-ng theo ch dn lp v bo qun my. - My lp xong cn che ph bng o ph thch ng bng vi hay bt khi ch-a kim tra v cho chy th
Kim tra v chy th my Cc tiu ch cn kim tra vic lp t my nh- sau: + V tr my trong dy chuyn sn xut ca phn x-ng hay nh my so vi cc trc qui nh trong thit k. + Cao trnh mt ta my ln mng my. + Cao trnh thao tc ch yu ca cng nhn vn hnh. + thng bng ca my. + S t-ng hp vi cc my khc trong cng phn x-ng. + S t-ng tc vi cn Truong Van, M.Eng (AIT) trc cu chuyn nguyn liu 45 , Luu thnh phm gia cng trn my.
Kim tra v chy th my

Cc tiu ch cn kim tra vic lp t my nh- sau (tip): + C ly, ln ca li i an ton ca cng nhn vn hnh khi ng thao tc lao ng v dch chuyn trong qu trnh sn xut. + cht ca cc bu lng hay bn ca inh tn, mi hn. + S d dng ca cc chi tit c qu trnh quay hay dch chuyn. + Mc v chng loi ca vt liu bi trn v lm mt + Cc b phn in v in t : S u ng dy. Dy thng sut. Cc thit b t ng vn hnh bnh th--ng. Cc thng s ca linh kin v mch nh-- in dung, in tr khng, cch in, s hp b . . . Sau khi tp hp y cc d liu kim tra theo cc yu cu trn, tin hnh chy th my theo ch do nh sn xut xut trong catalogues. Bt u chy th my phi do Ch u t- ra lnh v kt qu chy th my phi c s k kt ca ch u t-- , i din nh cung ng my v i din bn nh thu lp my.
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Kim tra v chy th my
Sau khi tp hp y cc d liu kim tra theo cc yu cu trn, tin hnh chy th my theo ch do nh sn xut xut trong catalogues. Bt u chy th my phi do Ch u t- ra lnh v kt qu chy th my phi c s k kt ca ch u t- , i din nh cung ng my v i din bn nh thu lp my.
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Ni dung v trnh t tin hnh nghim thu Nghim thu tnh: a) Nghim thu tnh l kim tra, xc nh cht l--ng lp t ng thit k v ph hp vi cc yu cu k thut lp t chun b --a thit b v chy th khng ti. * Cng vic nghim thu tnh do ch u t- thc hin vi s tham gia ca i din n v gim st thi cng xy lp , tvn thit k , nh thu lp t thit b: nh thu cung cp thit b ( nu c ). b) Khi nghim thu, cn nghin cu cc h s ti liu sau: - Thit k lp t v bn v ch to (nu c); - Ti liu h--ng dn lp t v vn hnh, l lch thit b; - Bin bn nghim thu tng phn cc cng vic lp my, lp in, lp ng, lp thng gi, lp thit b t ng v o l--ng th nghim, gia cng kt cu thp v thit b...; - Bn v hon cng cho mt s vic lp t quan trng; - Bin bn thanh tra ni hi v cc thit b chu p; Luu Truong Van, M.Eng (AIT) 48
Ni dung v trnh t tin hnh nghim thu

Nghim thu tnh (tip): b) Khi nghim thu, cn nghin cu cc h s ti liu sau (tip): - Bin bn nghim thu h thng phng cha chy; - Bin bn thay i thit k v thit b; - Nht k cng trnh; - Bin bn nghim thu cng trnh xy dng c lin quan n vic lp t v bao che thit b; - i vi cc thit b s dng ri, khi lp t li phi c 1 lch thit b t c s c km theo. - i vi cc thit b quan trng ngoi cc vn bn trn cn phi c vn bn giao nhn thit bi gia t chc giao thu v nhn thu. Cc bin bn v vn chuyn t nh my ch to v n cng trnh (tnh trng k thut, cc s c xy ra trn -ng vn chuyn, l-u gi ti kho bi, mt mt...), xc nh tnh trng thit b tr--c khi lp t. Nu thit b h-hng th sau khi sa cha xong phi c bin bn nghim thu tnh trng thit b sau khi sa cha
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Ni dung v trnh t tin hnh nghim thu Nghim thu tnh (tip): c) Sau khi nghin cu h s nghim thu v thc a nu thy thit b lp t ng thit k v ph hp vi yu cu k thut quy nh trong ti liu h--ng dn lp t v cc tiu chun k thut hin hnh th lp v k bin bn nghim thu tnh lp theo mu ca Ngh nh 209/2004/N-CP. * Nu pht hin thy 1 s khim khuyt th cc bn tham gia nghim thu yu cu nh thu lp my tin hnh sa cha, hon chnh v hn ngy nghim thu li. * Nu nhng khim khuyt khng nh h--ng ti vic chy th my th vn c th lp v k bin bn nghim thu tnh cng tp ph lc nhng khim khuyt v nh thi hn hon thnh. * Pha nhn thu lp my phi nghim chnh thc hin cng vic khc phc cc khim khuyt trn ng thi h
Nghim thu chy th khng ti: a) Nghim thu chy th khng ti l kim tra xc nh cht l-ng lp t v tnh trng thit b trong qu trnh chy th khng ti, pht hin v loi tr nhng sai st, khim khuyt ch-a pht hin --c trong nghim thu tnh. => Vic chy th khng ti thit b ch tin hnh sau khi d c bin bn nghim thu tnh. b) i vi thit b c lp th nghim thu chy th khng ti thc hin mt b-c do i din Nh thu lp t thit b , t- vn gim st ( i din cho Ch u t- ) thcLuu Truong Van, M.Eng (AIT) hin 51
Ni dung v trnh t tin hnh nghim thu Nghim thu chy th khng ti: c) i vi dy chuyn cng ngh gm nhiu thit b th nghim thu chy th khng ti tin hnh 2 b-c: - Nghim thu chy th khng ti tng my c lp (n ng). - Nghim thu chy th khng ti dy chuyn sn xut (lin ng). Nghim thu chy th tng my c lp do i din Nh thu lp t thit b , t- vn gim st ( i din cho Ch u t- ) thc hin. Trong qu trnh chy th cn theo di s hot ng ca thit b, cc thng s v tc d, rung, nhit , cc h thng lm mt, bi trn... nu pht hin cc khuyt tt th dng my, tm nguyn nhn v sa cha.
Ni dung v trnh t tin hnh nghim thu Nghim thu chy th khng ti: * Thi gian chy th khng ti n ng th-ng ghi trong cc ti liu h-ng dn vn hnh my. Nu khng c s liu, i vi cc my n gin thi gian chy khng ti ti a l 4 gi, cc my phc tp ti a l 8 gi lin tc khng dng my. Khi kt thc chy th khng ti n ng , i din ch u t- , n v gim st lp t thit b , t- vn thit k ,nh thu lp t thit b , nh thu cung cp thit b (nu c) lp v k bin bn nghim thu chy th khng ti n ng lp theo mu ca Ngh nh 209/2004/N-CP Mt s thit b do c im kt cu khng ch -c ch khng ti (bm n--c, my nn kh, h thng ng dn...) th sau khi nghim thu tnh xong chuyn sang chy th c ti
Ni dung v trnh t tin hnh nghim thu Nghim thu chy th khng ti: d) Nghim thu chy th khng ti dy chuyn sn xut : - Sau khi ton b thit b ca dy chuyn cng ngh -c nghim thu chy th khng ti n ng . i din ch u t- , n v gim st lp t thit b , t- vn thit k ,nh thu lp t thit b , nh thu cung cp thit b (nu c) xem xt , lp v k bin bn nghim thu thit b th tng hp cho php chy th lin ng ton dy chuyn. - K t khi i din ch u t- , n v gim st lp t thit b , t- vn thit k ,nh thu lp t thit b , nh thu cung cp thit b (nu c) k bin bn nghim thu thit b th tng hp, ch u t-- phi tip nhn v bo qun nhng thit b .
Nghim thu chy th khng ti: d) Nghim thu chy th khng ti dy chuyn sn xut (tip): - Vic chy th lin ng phi lin tc t 4-8 gi ( ty theo loi thit b) khng ngng li v l do no, hot dng ca dy chuyn ph hp vi thit k v cc yu cu cng ngh sn xut . - Kt thc chy th, i din ch u t- , n v gim st lp t thit b , t- vn thit k ,nh thu lp t thit b , nh thu cung cp thit b (nu c) lp v k bin bn nghim thu chy th khng ti lin ng dy chuyn sn xut lp theo mu ca Ngh nh 209/2004/N-CP
Ni dung v trnh t tin hnh nghim thu Nghim thu chy th c ti : Chy th c ti thit b pht hin v loi tr cc khuyt tt ca thit b trong qu trinh mang ti, iu chnh cc thng s k thut sn xut thch hp, chun b -a thit b vo sn xut th. Cng vic nghim thu do i din ch u t- , n v gim st lp t thit b , t- vn thit k ,nh thu lp t thit b , nh thu cung cp thit b thc hin. Cc mc mang ti v thi gian chy th th-ng quy nh trong ti liu h-ng dn vn hnh thit b. Nu trong ti liu trn khng c quy nh, sau khi thit b mang ti 72 gi lin tc khng ngng my, bo m cc thng s k thut v thit b v thng s k thut sn xut th kt thc chy th c ti. i din ch u t- , n v gim st lp t thit b , tvn thit k ,nh thu lp t thit b , nh thu cung cp thit b lp v k Truong Van, M.Eng (AIT) thu chy th c ti bin bn nghim Luu 56 theo mu

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AI HOC M BAN CONG TP.

Gim st & NGHIM THU LP T THIT B cng ngh

KHI NIM GIM ST LP T THIT B

Luu Truong Van, M.Eng (AIT)

Kim tra cht l-ng thit b

Kim tra cht l-ng thit b

Luu Truong Van, M.Eng (AIT)

Kim tra cht l-ng thit b

Kim tra cht l-ng thit b

Luu Truong Van, M.Eng (AIT)

Kim tra cht l-ng thit b

Luu Truong Van, M.Eng (AIT)

Kim tra cht l-ng thit b

Kim tra cht l-ng thit b

Kim tra cht l-ng thit b

Gim st khi chun b thi cng lp t my

Gim st khi chun b thi cng lp t my

Gim st khi chun b thi cng lp t my

Gim st khi chun b thi cng lp t my

Gim st khi chun b thi cng lp t my

Luu Truong Van, M.Eng (AIT)

Gim st khi chun b thi cng lp t my

Gim st khi chun b thi cng lp t my

Luu Truong Van, M.Eng (AIT)

Gim st khi chun b thi cng lp t my

Luu Truong Van, M.Eng (AIT)

Gim st khi chun b thi cng lp t my

Luu Truong Van, M.Eng (AIT)

Kim tra v chy th my

Luu Truong Van, M.Eng (AIT)

Kim tra v chy th my

Luu Truong Van, M.Eng (AIT)

Ni dung v trnh t tin hnh nghim thu

Luu Truong Van, M.Eng (AIT)

Ni dung v trnh t tin hnh nghim thu

Ni dung v trnh t tin hnh nghim thu

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