PP MCC Chuong 3 May Tien

Machine Tools & Tribology 1
1 Cng dng v phn loi

2 My tin 1K62
3 iu chnh my tin
4 My tin ht lng

Chng 3
my tin
1.1 Cng dng ca my tin
L MCC ph bin nht, chim 2550% trong phn xng c kh.
Gia cng cc mt trn xoay: tr, nh hnh, nn, ren, l, xn mt
u, khoan, khot, doa, ta r; c g: mt khng trn xoay,
hnh nhiu cnh, cam...

chnh xc c th t n cp 6, cp 7.
bng n cp 8: Ra= 0,63 m (tin mng, doa).
1 Cng dng v phn loi

1.3 Cc b phn chnh:
B phn c nh:
Hp tc
Hp chy dao
B phn di ng:
Bn xe dao
Bn dao
ng
B phn iu
khin:
Tay gt
Trc vt me tin
ren
Trc trn tin trn
Ph tng:
Luynet
Mm cp 4 vu
ng
BR thay th
1.2 Phn loi my tin
C nhiu cn c phn loi, thng chia thnh vn nng v chuyn dng:
My tin vn nng: tin ng, tin ct, tin Rvnve
My tin chuyn dng: tin ht lng, tin vtme...
1 Cng dng v phn loi

Cc b phn chnh ca my tin
1 Cng dng v phn loi

2 My tin 1K62

2.1 Tnh nng k thut c bn:
ng knh phi ln nht: |400mm.
S cp tc trc chnh: 23. Phm vi: 12,5 2000v/ph.
Lng chy dao:
Dc: 0,07 4,16mm/vg
Ngang: 0,035 2,08mm/vg.
Ct ren: Quc t: tp= 1 192 mm.
Ren Anh: 24 2 v/inch.
Ren Modul: 0,5 48t mm.
Ren Pitch: 96 1
ng c chnh: N= 10kw, n= 1450v/ph.
ng c chy nhanh: N= 1kw, n= 1410v/ph.
2.2 Phn tch ng hc my:
My c 2 xch ng:
Xch tc : t ng c n phi.
Xch chy dao: ct ren v tin trn.
T TC n vt me hoc trc trn.
2 My tin 1K62


S ng my 1K62
2 My tin 1K62

1. Xch tc :

Phng trnh xch tc :

2 My tin 1K62

i v
v i
i i i
i i
Ly h p ma s t
i
v
Thun
Nghch
T ng c
Tc cao
Tc thp
Thun
Nghch
Tc thp
Tc cao
ng truyn tc cao : Z
cao
= 2x3x1 = 6 tc
ng truyn tc thp : Z
thp
= 2x3x2x2x1 = 24
Thc t t III V ch cn 3 tc

Z
thp
= 2x3x3x1 = 18 tc

Khi xch ct ren xp t TC o ngc thnh: 16/1, 4/1, 1/1 i
kh
T s truyn khuyc i dng ct bc ren khuyc i.

Tc ca ng quay thun:
18 tc thp: n
1
, n
2
..n
18
6 tc cao: n
19
, n
20
.. n
24

Thc t n
18
~ n
19
cn 23 tc
2 My tin 1K62

2. Xch chy dao: tin ren v tin trn
a. Tin ren:
Ren quc t, anh, modul, pitch, khuyc i, chnh xc, mt u.

Xut pht t trc chnh VIVII, VIII, BR tt hp CDvt me:
1 vng trc chnh bc ren tp (mm)
C 4 kh nng Iu chnh cho 4 loi ren:
BR tt VIIl&IX c 2 kh nng: itt = 64/97 hoc 42/50
C cu Nooctng c 2 ng ch ng v b ng
NT c: IXC2XI (NT quay)XC4XIIXIIIXIVC5 vt me
NT b:
IX35/35X28/25(NT)XI 35/35XIIXIIIXIV C5vt me
Ct cc bc ren khc nhau ca cng loi ren: 28 bc ren (7X4)
7 bc: 0,5; 0,75; 1; 1,25; 1,5; 1,75; 2.
dng 7 BR ca NT: 26, 28, 32, 36, 40, 44, 48 gi l i
c s
4 t s truyn: 2 khi BR di trt 2 bc gia XII, XIII, XIV: i
gp bi

2 My tin 1K62


Ct ren tri:
chiu quay TC khng i, dao chy ra, xch CD o chiu:
VII BR m 28: i
o chiu
= 35/28 x 28/35 VIII (v 2 t s thun)
S kt cu ng hc:

2 My tin 1K62

ic
1 vng Trc chnh
tp
ics igb
tp
iTT
tx
Phng trnh tng qut ca xch ct ren:
1 vng TC x i
c
x i
tt
x i
cs
(OR 1/ i
cs
) x i
gb
x tx = tp
Ct ren quc t: n v: bc ren tp; itt = 42/50; NT ch ng.

tp = KQT.Zn.i
gb
tp ~ Zn, i
gb
Ct ren Modul: n v o: m = tp/t - itt= 64/97; NT ch ng.

tp = K1.Zn.i
gb
m.t= K1.Zn.i
gb
m= Km. Zn. I
gb
;

Km= K1/t
2 My tin 1K62

Ct ren Anh: n v: K: s vng ren trn 1 inch - 25,4 mm.
K=25,4/tp tp=25,4/K - itt= 42/50; NT b ng.

K2.igb/Zn = tp = 25,4/K K = KA.Zn/igb (thun Zn, nghch igb)

Ct ren Pitch: n v: Dp: s modul m trong 1 tc Anh.
Dp=25,4/m, m=tp/ t Dp=25,4.t/tp tp= 25,4.t/Dp
itt= 64/97; NT b ng.

K3.igb/Zn = tp = 25,4.t/Dp Dp = KP.Zn/igb

2 My tin 1K62

Ct ren khuych i: g/c ren nhiu u mi, rnh xon dn du
Khuyc i 4 loi bc ren tiu chun ln 2, 8, 32 ln.
Truyn ng khng i t VIIVIII m qua ik:

Ct ren chnh xc: Y/c ng truyn phI ngn nht tnh itt
VIVIIVIIIittIX(C2 ng)XI (C3 ng)XIV (C5 ng) vit me
Ct ren mt u: g/c ng xon Acsimet trn mm cp 3 vu.
Tip ng truyn ct ren CX ti XIV 28/56 (ko qua LHSV)XV(trc
trn)vo hp xe daovitme ngang(tx=5)

2 My tin 1K62

b. Tin trn:
Nh ct ren n XIV (C5 ngt) LHSV - 28/56 XVII (trc trn)
27/20.20/28 TV-BV 4/20 tri chy dao dc.
phi chy dao ngang.
Chy dao dc:
Tin dao:
Trc BV 40/37 (37 lng ko)ng C7
14/66BR-TR (m=3)
Li dao :
Trc BV 40-qua BR m 45BR 37
ng C614/66BR-TR (m=3)
2 My tin 1K62

xi x
xx xxi i
xi i i
xi x
xxi i
xx
Z=37
Z=37
Z=45
k=4
Z=20
Z=40
Lng khng
Z=37
Z=37
Z=40
Z=45
Chy dao ngang:
Tng t, c bnh rng 45 o chiu.
2 My tin 1K62

2.3 Cc c cu c bit.
1. C cu ly hp siu vit.
Trc trn nhn 2 c/:
T c chnh v 2 - n
1
T c chy nhanh - li 1 - n
2
V 2 quay n1 (hnh)li 1 quay n
1
V 2 quay ngc n
1
(1) ko quay
Khi c n
2
>n
1
cng chiubi nn l xo trc trn quay ko kt
2 My tin 1K62

Ly h p si u vit
56
28
T ng
c chnh
Trc trn
T ng c
ch y nhanh
N=1KW
n=1410 v/p
x i v
x v i i x v
2. C cu ai c m i.
Khi tin trn Phi ct lin h gia bn xe dao v vt me thng
qua ai c ai c c cu to 2 na gn trn bn xe dao.

2 rnh xon b tr lch nhau 180
o
trn a.
Quay tay quay ng - m ai c.

2 My tin 1K62

(1)
(2)
(5)
(6)
(4)
(4)
Hp xe dao
3. C cu an ton bn xe
dao:
qu ti khi tin trn:
Ly hp l xo: Khi qu ti li hp lo
xo b nn li ct c/ (trt)

C cu trc vt ri: T630
(1A62): TV lng khng, qu ti
TV dng li y M phiTV ri
xungko n khp; khi phc
phi nng thanh chng

T616: l xo y bip cng
gtp lyhp Mkhi qu tiTV
y M racng gt nn
biquay bt ln trn; khi phc
gt tay gt ng ly hp M

2 My tin 1K62

3.1 Tin cn trn my tin
Lm lch ng: /c ng
theo phng vung gc vi
ng tm trn mf ngang
S dng thc chp hnh
Quay bn dao trn
3.2 Ct ren trn my tin
Ct cc bc ren trong cng loi ren: iu chnh ics, igb, ik bng
cc tay gt
Ct cc loi khc c th thay BR tt
Tnh BR thay th cho tin ren
chnh xc OR my tin n gin
khng c hp chy dao
S ct ren
Pt xch ng:
1vgTC. ic.a/b.c/d.tx = tp

3 iu chnh my tin

i
cd
: t s truyn c nh t TC - TV
tp: bc ren cn gia cng
x = a/b .c/d = tp / (ic.tx)
K K:
Ra+Rb>Rc (ko chm vo trc) a+b>c , c+d>b
tnh n d trc: a+b>c(15+20)
Tiu chun BR (theomy)
B 4 - c 20 BR: 20,24,..120
B 5- c 20 BR:20,25,30,..120
BR c bit: 47,97,27,147
Ch c chn trong cng mt b, v BR c bit
3.3 Phng php phn tch x - a,b,c,d
Phn tch chnh xc: tha s ng t
X = A/B (ko gin c c) VD: X = 299 / 396
X =13.23 / (2.2.3.3.11) = 13/2.3.3 x 23/11.2
Bin thnh b 4: x =13.4/18.4 x 23.4/22.4
X = a/b x c/d = 52/72 x 92/88
KK: a+b>c+20; c+d>b+20

3 iu chnh my tin

Phn tch gn ng: PP chia ngc
Khi khng phn tch chnh xc nh trn
A/B = a
o
d C, B/C= a
1
d D, C/D= a
2
d Ea
n
chnh xc

Tu vo CX chn x = a/b
Kim nghim sai s thay vo PT : 1vng . ic . x . tx = tp
os=tp tp = tp ic. x. tx
Sai s bc ren tch ly trn 1000mm: o
sM
= 1000.os/tp < [o
sM
]

3 iu chnh my tin

V d:
Phn tch: x= A/B = 40/103
3 iu chnh my tin

S dng gia cng cc chi tit c bin dng ng cong Acsimet (pt:
=A)-to thnh gc sau cho li ct:dao phay moun, dao phay ln tr,
dao phay ln trc vt...
S kt cu ng hc my tin
ht lng
Dao phay a moun:

Phi c Z rng.
Phi quay gc o=2t/Z : 3/4o: tin dao, 1/4o: li dao
Dao quay gc |: 2t/K (K: s ln nng ca cam)
PT: Cam quay 1/K vng ~ Phi quay 1/Z vng
4 My tin ht lng

S
c
b
a
S
o
L ng d cn h t i
3
2
1
1
2
3
Q2
Q1
(T2)
ng cong l i dao
ng cong Acsimet
tin dao T2
Phi
S KCH:
Pt xch tc :
nc.iv.ic1= ntc (Q1)
Pt xch ht lng:
1/Z vg phi. ix. i
c2
= 1/K vg cam
ix= Z/ (K. i
c2
)
i
c2
: t s truyn c nh.
4 My tin ht lng

Q1
iv
C
ix
T2
Q2
Cam
Dao
4 My tin ht lng

Dao phay ln tr:
Phi quay Q1, dao tnh tin
kh hi T2 ht ln lt qua cc
rng.
Dao TT T3 ht ton b
chiu di rng.
Phi quay thm, dao TT thm
DE v ng xp.
Khai trin dao phay ln tr:
Sau mi rng b xung
CF
Sau mi vng tin thm
DE
Do c rng xon:
Dao dch chuyn AD:
Z rng
Dao dch chuyn DE;
Zb

S
M
M N D
A
(T2)
(T3)
B C
F
E
D
n
g

r
n
g

1
2
t
D
tp
T
3
T
2
Q
1
T
2
T
3
(S)
ng r ng s 1
Q
1
E
D
A
S kt cu ng hc:
Xch tc :
n
c
. i
v
= n
Q1
Xich ht lng: 1vgphdao ht Z
rng (& tnh tin = s)
1
vgph
.i
x
. i
c1
. i
HT
= Z/K
vg cam
ix= Z/ (K.i
HT
.i
c1
) (i
ht
= 1)
Xich vi sai: b xung DE:
Bn my tnh tin s, vit me quay
s/tx vng cam quay BX:
Zb = Z.s / tp vng

Xch chy dao dc
1 vng ph . is . tx = s mm

4 My tin ht lng

Cam
T2
ix
C
iv
Q1
is
iy
T3
HT
tx
Dao phay ln trc vt-g/c rng
Z l s rnh v n s u mi rng.
Ht lng cc rng nm trn 1 g xon
c bc xon tp.
cc chuyn ng nh dao phay tr
Phi phn ht lng cc u
mi khc.
Xch chy dao T3 nh tin ren:
1 vng ph . is. t x = tp
Cc xch khc v s KCH ht l-
ng dao phay ln tr.

4 My tin ht lng

t
p
Mt mi ng r ng
Z
T3

PP MCC Chuong 3 May Tien

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PP MCC Chuong 3 May Tien

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Machine Tools & Tribology 1

1 Cng dng v phn loi

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