Professional Documents
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WELCOME
INTRODUCTION
Purpose
To instruct personnel on the use and care of portable hand held grinders at Dungeness B Objectives To ensure candidates competence in the inspection, use and care of portable hand held grinders Format Slide show Practical observation (Optional)
All guards, equipment handles and triggers guards On power tools Must not be removed or defeated
Recent Events
Grinders
The Rules
Side handle must be fitted. Kevlar sleeves must be worn - Stores code A862500 Deadmans handle (No lock on option) Unplug it before you change discs. Put it down - Before repositioning yourself, wait until the disc has stopped, then place the grinder in safe position. All guards fitted and adjusted .
All rotating equipment and tools represent a hazard. Be aware of the risks of entanglement, abrasion, flying objects, noise and vibration and ensure the hazards are appropriately controlled.
RELEVANT LEGISLATION
Health and Safety at Work etc. Act 1974 Management of Health of Safety at Work Regulations 1999
AS ABOVE for employees who supervise or manage the trade skill MUST confirm their competency as part of the setting to work process
Young persons MUST be subject to a special RA before allowed to use a portable grinder
HASAWA 1974
Section 7. It shall be the duty of every employee while at work to take reasonable care for the health and safety of himself and other persons who may be affected by his acts or omissions at work; and to co-operate with his employer in order to enable statutory health and safety requirements to be complied with
HAZARDS
Coming into contact with moving parts of the equipment (including abrasive materials). Wheel/Disc bursting and material being ejected. Abrasive and small particles coming into contact with eyes. Noise from equipment. Vibration from equipment. Kickback where the grinder is thrust away from the work piece. Inhalation of fumes and dusts from materials being worked on. Entanglement with loose items drawing grinder to the operator Electrocution (PAT TESTING )
ACCIDENTS
Contact Injuries 60%:
Touching wheel, burns, cuts, gashes, possible Amputations, inadvertent, behavioural. These can be prevented by training in the correct use.
Is the guard in place and set to correct position in good condition and secure?
HOT WORK
Grinding /cutting is classed as hot work and will require a hot work certificate in accordance with BEG/SPEC/SHE/CSI/042 Hot Work
Control Measures
Guarding is provided to contain fragments of the wheel that might fly off if it did burst so preventing injury to the user and others in the workplace The guards secondary use is deflection of the debris and sparks away from the operator Operators suitably trained in the correct handling and mounting of abrasive wheels (This is for portable grinders only) Correct mounting will reduce the risk of bursting.
Guard Fitted
Wide vision goggles, Offer eye protection and also prevent dust and debris entering users eyes or/and Full face visor as an alternative offers full face protection but is not sealed against dust and debris
impact rated to BS grade 1 or EN grade B Consideration should be given full face fitted respiratory units or indirect vented goggles to prevent dust ingress Heavy duty gloves (Riggers leather) as a compromise is required that allows user to hold and maneuver the grinder during use Rated for mechanical protection EN 388 Abrasion rated Cut rated 3 or greater 4 or greater
Tear
Puncture
2 or greater
1 or greater
Task risk assessment may require further protection: Hood to protect against particles been ejected or bounced back in restricted spaces
Always select the right disc for the material to be worked on if in doubt refer to manufacturer
3M9925 / 8835
GUARDS
All moving parts of work equipment must be suitably guarded. If adjustable guards are fitted they must always be adjusted prior to use and never removed. Check guard for cracks wear or other damage.
Clean inside of guard before installing new wheel. Confirm the guard has been adjusted and locked.
GUARDS
Automatic Blade Guard - Portable Cut-Off Saw
GUARDS
Guard Fitted
GUARDS
No Guard can be fitted to this type of tool therefore totally reliant on safe method of operation and PPE worn.
Accident happens, and operative received injuries which resulted in him losing sections of his fingers and becoming disabled for the remainder of his life.
Practical Test
The operators training history MUST be confirmed as having covered the use of portable angle grinders/cutters This session is an assessment not a training course.
Practical Test
Under observation
If a group session ask each person to do separate checks and others to comment
Request operator to complete grinder inspection for obvious defects Once inspections are completed ask operator to don required PPE Request operator to adjust the guard on the grinder (Not plugged in) Request operator to change the disc on the grinder Request operator to place grinder down as per the design (On its back disc upwards)
SUMMARY
Abrasive wheels use is covered by the Provision and Use of Work Equipment Regulations 1998 You must be trained and deemed competent. This training is not abrasive wheel training. You must wear the correct PPE Do not defeat safety devices (guards, side handle etc) If you are unsure, STOP and ask.